Instruction manual

Maximum Series Portable Chiller : Air & Water-Cooled : M1 Series Instrument
Page: 4
ADVANTAGE ENGINEERING, INC.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: [phone]
Service Department Fax: [phone]
Email: [e-mail]
TABLE OF CONTENTS
1.0 GENERAL 7
1.1 Introduction 8
1.2 Safety 8
1.3 Receiving instructions 9
  1.4 Efciency 9
1.5 Clean air act 10
1.6 Water Treatment 10
1.7 Components 11
2.0 INSTALLATION 13
2.1 General 15
2.2 To and From process connections 15
2.3 Water supply connection 15
2.4 Air-cooled condenser 15
2.5 Water-cooled condenser 17
2.6 Electrical connection 18
3.0 OPERATIONS 23
3.1 General 24
3.2 Start up/operations procedure 24
3.3 Instrument/operation 30
3.4 Shut down procedure 34
4.0 TROUBLESHOOTING 37
4.1 Unit Will Not Start 38
4.2 Compressor Hums But Will Not Start 38
4.3 Shuts Off On High Pressure 38
4.4 Shuts Off On Low Pressure 39
4.5 Compressor Shuts Off On Internal Overload 40
4.6 Low Or No Process Pressure Or Water Flow 40
4.7 Cooling Capacity Inadequate 41
4.8 Sensor 41
4.9 Coolant Pump 41
4.10 Chiller Controller 41
5.0 MAINTENANCE 45
5.1 Warranty service procedure 46
5.2 Periodic preventative maintenance 46
5.3 Special maintenance 47
5.4 Solenoid valve service 48
5.5 Pump seal service 49
5.6 Checking the refrigerant charge 53
5.7 Proper cleaning procedure for brazed plate evaporators 53
6.0 COMPONENTS 55
6.1 Water system 56
6.2 Refrigeration system 57
6.3 Options 59