User Manual EBPC-3500 Embedded Industrial Computer Chassis for 3.
Copyright The documentation and the software included with this product are copyrighted 2008 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable.
Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Read these safety instructions carefully. Keep this user manual for later reference. Disconnect this equipment from AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. For pluggable equipment, the power outlet shall be installed near the equipment and shall be easily accessible. Keep this equipment away from humidity. Put this equipment on a reliable surface during installation.
18. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 19. CAUTION: Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on. Sensitive electronic components can be damaged by sudden power surges.
A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech equipment is destined for the laboratory or the factory floor, you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known. Your satisfaction is our primary concern.
Product Warranty (2 years) Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation.
Contents Chapter 1 General Information ............................1 1.1 1.2 1.3 Introduction ............................................................................................... 2 Specification.............................................................................................. 3 Power Supply ............................................................................................ 3 Table 1.1: Power supply ..............................................................
4.3 4.4 Figure 4.3 Rear plate................................................................. 22 Replacing the Cooling fan....................................................................... 23 Figure 4.4 Replacing the system fan ......................................... 23 Replacing the Power Board .................................................................... 24 Figure 4.5 Replacing the power board ...................................... 24 Appendix A Exploded Diagram .........................
Chapter 1 1 General Information This chapter provides general information about the EBPC-3500.
1.1 Introduction The EBPC-3500 series is a rugged and compact advanced embedded industrial computer chassis. It is designed specifically for 3.5" biscuit SBCs. Universal, comprehensive and flexible I/O expansion features ! Built-in is an I/O board that carries common I/O ports out and access from chassis externally ! Easily customized front plate to suit various of 3.
! ! ! ! ! 1.3 Power Supply The EBPC-3500 accommodates an DC 46 W ATX power board. The detail spec is as below. Table 1.1: Power supply Part Number 9898025700E Output rating 46 W max. Power source 12 ~ 24 VDC Input voltage 12 VDC @ 4.5 A, 16 VDC @ 3.4 A, 19 VDC @ 2.9 A, 24 VDC @ 2.3 A Output voltage +5 VDC @ 7 A, +12 VDC @ 0.5 A, +5 VSB @ 1 A Power input connector 2-pole Phoenix DC power connector 1.
1.5 Dimensions of EBPC-3500 Unit: mm [inch] Figure 1.
Chapter 2 2 System Setup This chapter introduces the installation process. Sections include: ! Removing the chassis cover ! Installing the compact flash and mini PCI module ! Installing the 3.5” SBC ! Installing the PCI-104 or MIO module ! Installing the 2.
The following procedures will instruct you to install a 3.5” SBC, PCI-104 module, MIO module and disk drive into the chassis. Note! Use caution when installing or operating the components with the chassis open. Be sure to turn off the power, unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine. 2.1 Removing the Chassis Cover To remove the chassis cover, please proceed as below. 1. Loosen two screws on the bottom of the top cover. 2.
It’s better to insert the compact flash or mini PCI module into the socket on the SBC first if it’s necessary. After the SBC has been installed into the chassis, then users need to open the bottom cover of the chassis by loosening the 4 screws to install or replace the compact flash or mini PCI module. (Figure 2.2) The compact flash is allocated as Secondary IDE Master. Figure 2.
2.3 Installing the 3.5” Biscuit SBC The EBPC-3500 supports Advantech PCM-9375E and PCM-938X series (except PCM-9382) of 3.5” SBCs. To install the SBC, please proceed as follows: (Figure 2.3) 1. Install the CPU, CPU cooler, RAM, CF card, mini PCI module, etc. on the SBC. 2. Remove the hexangular copper stubs on the VGA port & 9-pin D-SUB port. 3. Fasten the SBC onto the chassis with the screws provided. 4. Find the 4 hexangular copper stubs in the accessory box.
The EBPC-3500 supports PCI-104 or MIO modules depending on the SBC specification. To install the module, just simply insert the module to the corresponding slot as follows: Note! Figure 2.4 Installing the PCI-104 module Figure 2.5 Installing a MIO module 9 EBPC-3500 User Manual System Setup Use caution when installing a PCI-104 or MIO module, please note the height limit. It may cause a mechanical obstacle if some components on the PCI-104 or MIO modules are too high. Chapter 2 2.
2.5 Installing the Disk Drive The EBPC-3500 comes with a shockproof bracket for an internal 2.5” HDD. Please refer to the following instructions to install the 2.5” hard disk drive. 1. To install the 2.5” internal HDD, remove the bottom cover by releasing the four screws. (see Figure 2.6) 2. The bottom cover is with the HDD bracket mounted. Insert the disk drive into the proper location of the bracket and secure them with the screws provided. 3. Connect the 44-pin IDE cable from the SBC. 4.
There is a pair of mounting brackets in the accessory box. If you need to install them, please refer to Figure 2.7 to simply fasten them to the bottom-left and bottom-right of the chassis with the four screws provided. Chapter 2 2.6 Attaching the Mounting Brackets System Setup Figure 2.
EBPC-3500 User Manual 12
Chapter 3 3 I/O Board, Optional Display Module Kit and Cable Connections This chapter introduces the I/O board, display module kit and cable connections. Sections include: ! I/O board layout ! Cable connections between the 3.
3.1 I/O Board Layout The layout of the rear I/O board is given below: CN1 CN2 CN12 CN9 CN6 CN5 CN10 Figure 3.1 I/O board layout Table 3.
Illustration PCM-9375E Function Rear I/O Board 1700002284 CN24 LAN CN12 1700002285 CN16, CN8 COM CN2, rear plate 1700008721 CN15 USB CN10 1700002286 CN1, CN2 Power cable CN2 (power board) 1700002287 CN17 LPT CN1 1700002295 CN9 DIO CN6 1700007374 CN8 Power switch Rear plate 15 EBPC-3500 User Manual I/O Board, Optional Display Module Kit and Cable Connections Part Number Chapter 3 Table 3.
Table 3.
Illustration PCM-938X Function Rear I/O Board 1700008721 CN5 USB CN10 1700007132 CN7 (PCM-9387 only) DIO CN6 1700007374 CN16 Power switch Rear plate 1700008401 CN10 LED CN5, rear plate Note: DIO Pin Definitions: CN6 (internal) Pin CN7 (D-SUB) CN6 (internal) Pin CN7 (D-SUB) Vcc 1 DIO0 DIO3 9 X GND DIO4 2 DIO1 10 X DIO0 3 DIO2 11 Vcc DIO5 4 DIO3 12 Vcc DIO1 5 DIO4 13 GND DIO6 6 DIO5 14 GND DIO2 7 DIO6 15 GND DIO7 8 DIO7 17 EBPC-3500 User Manual
3.2 Jumper Setting for Rear COM Mode (RS-232/ 422/485) The COM port located on the rear plate can be configured to operate in RS-232, RS422 or RS-485 mode. It is not only set by the SBC but also set by the I/O board. Please refer to the table as below to set the jumper, JP1 and JP2, to meet the mode you need. (Please refer to the setting on the SBC by reading the PCM user manual.) Table 3.
Chapter 3 JP2 JP1 Figure 3.3 JP1 and JP2 jumper setting for RS-422/RS-485 mode 3.3 Optional Display Module Layout The layout of the optional display module is given below: Inverter CN5 LVDS CN1 Figure 3.
3.
Chapter 4 4 Operation This chapter introduces how to initialize the EBPC-3500.
4.1 The Front Plate The front panel features a COM, a LAN, a mini DIN PS/2, a VGA, and a single USB (for EBPC-3500-80CE only) opening. There is also a system reset button and two LEDs. When the system power is on, the POWER LED is always Green. When the HDD LED is blinking Red, it means the HDD is transmitting data. Moreover, it provides a pre-punched area for PCI-104 or MIO module expansion. Figure 4.1 Front plate of EBPC-3500-75CE Figure 4.2 Front plate of EBPC-3500-80CE 4.
Figure 4.4 Replacing the system fan 23 EBPC-3500 User Manual Operation There is a system cooling fan near the rear of the chassis. To replace the cooling fan, please follow the procedures as below. 1. Remove the top cover 2. Unplug the fan power connector. 3. Loosen the two screws on the rear plate and take out the fan module. (see Figure 4.4) 4. Remove the two screws on the fan guard. 5. Fasten the fan guard onto a new fan. 6.
4.4 Replacing the Power Board The EBPC-3500 power is provided by the power board. Connect the EBPC-3500 to a 12~24 VDC power source. The power source can be either from a power adapter or an in-house power source. To replace the power board, proceed as follows: 1. 2. 3. 4. 5. 6. Unplug the DC adapter from the chassis. Remove the top cover. Unplug the 10-pin power connector from the power board. Fasten a new power board onto the chassis. Plug the 10-pin power connector to the power board.
Appendix A A Exploded Diagram
A.1 Exploded Diagram Figure A.1 Exploded Diagram Table A.1: Parts List 1. MIO module I/O cover 2. FRONT I/O COVER 3. CHASSIS 4. TOP COVER 5. HDD BRACKET 6. RUBBER CUSHION 7. SPRING 8. BOTTOM COVER 9. WASHER 10. FAN GUARD 11. SYSTEM COOLING FAN 12. POWER BOARD 13. I/O BOARD 14.
Appendix B B 3.5” Biscuit SBC Options This appendix shows the 3.5" SBC options.
B.1 3.5” Biscuit SBC Options EBPC-3500 supports a variety of Advantech 3.5” biscuit SBCs as below. Users can contact a local sales representative for detailed information. Table B.1: 3.
Appendix B 3.
www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd.
