User Manual TREK-550 TREK-303 In-Vehicle Computing Box Smart Display User manual
Copyright The documentation and the software included with this product are copyrighted 2010 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable.
Declaration of Conformity This product has passed the CE test for environmental specifications. Test conditions for passing included the equipment being operated within an industrial enclosure. In order to protect the product from being damaged by ESD (Electrostatic Discharge) and EMI leakage, we strongly recommend the use of CE-compliant industrial enclosure products.
Warnings, Cautions and Notes Warning! Warnings indicate conditions, which if not observed, can cause personal Injury! Caution! Note! Cautions are included to help you avoid damaging hardware or losing data. e.g. There is a danger of a new battery exploding if it is incorrectly installed. Do not attempt to recharge, force open, or heat the battery. Replace the battery only with the same or equivalent type recommended by the manufacturer.
Safety Instructions 1. 2. 3. Read these safety instructions carefully. Keep this User Manual for later reference. Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning. 4. For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible. 5. Keep this equipment away from humidity. 6. Put this equipment on a reliable surface during installation.
Wichtige Sicherheishinweise 1. 2. 3. Bitte lesen sie Sich diese Hinweise sorgfältig durch. Heben Sie diese Anleitung für den späteren Gebrauch auf. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch zur Reinigung. 4. Die NetzanschluBsteckdose soll nahe dem Gerät angebracht und leicht zugänglich sein. 5. Das Gerät ist vor Feuchtigkeit zu schützen. 6.
Safety Precaution - Static Electricity Follow these simple precautions to protect yourself from harm and the products from damage. To avoid electrical shock, always disconnect the power from your PC chassis before you work on it. Don't touch any components on the CPU card or other cards while the PC is on. Disconnect power before making any configuration changes. The sudden rush of power as you connect a jumper or install a card may damage sensitive electronic components. Warning! 1.
Contents Chapter 1 1.1 1.2 1.3 Chapter 2 2.1 2.2 2.3 2.4 2.5 2.6 Chapter 3 3.1 3.2 3.3 3.4 3.5 General Information ............................1 Introduction ............................................................................................... 1 General Specifications .............................................................................. 2 1.2.1 General ......................................................................................... 2 1.2.2 Standard PC Functions ........
Chapter 4 4.1 4.2 Jumper Settings and Connectors ... 19 Setting Jumpers and Switches................................................................ ….17 4.1.1 Locations of the Jumpers and connector.................................. ….18 Figure 4.1 Locations of jumpers and connectors on top side the motherboard……………………………………………………………18 Figure 4.2 Locations of jumpers and connectors on bottom side of the motherboard……………………………………………………...…18 Figure 4.
6.1.2 6.2 6.3 Appendix A A.1 A.2 Figure 6.3 J1939 test …………………………………………….…32 Figure 6.4 J1939 test …………………………………………………32 CAN Test…………………………………………………………………………..…33 Figure 6. 5 PCAN-View for USB -1……………………………..……33 Figure 6. 6 PCAN-View for USB -2……………………………………34 Figure 6. 7 PCAN-View for USB -3……………………………………34 Figure 6. 8 CAN test -1…………………………………………………34 Figure 6. 9 CAN test -2 …………………………………………………35 RTC test………………………………………………………………….……………35 Figure 6.10 RTC test -1…………………………………………………35 Figure 6.
Chapter 1 1 General Information This chapter gives background information on the TREK-550 In-Vehicle Computing Box.
1.1 Introduction The TREK-550 is a dedicated box computer for industrial vehicle fleets, transport trucks, buses and taxis. TREK-550 combined with variety of I/O connectors can be connected to devices like OBD-II or TPMS (Tire Pressure Monitoring System). Dual display/dual audio interfaces supporting different resolutions can deliver different applications to different displays; eg: one application to a fleet driver and another to a digital signage application.
1.2 General Specifications Key features Supports Win CE 6.
1.2.2 Standard PC Functions CPU: Intel Atom Z510PT 1.1Ghz/ Z520PT 1.33Ghz Chipset: Integrated in LE82US15EE BIOS: Award 256 KB Flash BIOS, ACPI 2.0 Compliant. System memory: One 200-pin SODIMM sockets, accepts up to 2 GB DDR2 667 SDRAM Solid state disk: Supports one 50-pin socket for Compact-Flash type I/II (True PATA mode). Serial ports: Two RS-232, 5V@500mA,12V@ 250mA, ping9, by jumper selected. One 4-wire RS232,1 x RS485, 1 x J1708 ports.
Operating temperature: -30 ~ 70° C Relative humidity: 10 ~ 95% @ 40° C (non-condensing) Shock: 30 G peak acceleration (11 msec duration) Certifications: EMC, CE, FCC, CCC, Emark Safety: CE; CCC, CB. Vibration: 5 ~ 500 Hz SAE J1455 4.9.4.2, MIL-STD-810F 514.5 1.3 Dimensions Figure 1.
Chapter 2 Syst System Setup This chapter details system setup on TREK-550. Sections include: A Quick Tour of the computer box Installation Procedures Running the BIOS Setup Program 2.1 A Quick Tour of the TREK-550 Computing box. Before starting to set up the In-Vehicle Computing Box, take a moment to become familiar with the locations and purposes of the controls, drives, connectors and ports, which are illustrated in the figures below.
Figure 2.1. Front view of TREK-550 Figure 2.2. Rear view of TREK-550 Unit: mm Figure 2.3.
Unit: mm Figure 2.4. Bottom view of TREK-550 Unit: mm Figure 2.5. Top view of TREK-550 2.2 Installation Procedures 2.2.1 Connecting the Power Cord Connect the three pin waterproof power cord to the DC inlet of the In-Vehicle Computing Box. On the open-wire end, one pin is reserved for positive voltage and is marked, "+"; one pin is reserved for ground and is marked, "-"; and, one pin is reserved for the ignition signal with an “ignition” mark.
Note! Ignition on/off setting: The TREK-550 supports an ignition on/off function so that you can power on/off the TREK-550 via the ignition signal/voltage. Either connect the TREK-550's "ignition" pin to vehicle ignition and the TREK-550 "+-" to "+-" Table 2.2.1 Pin Definition of Power Cord Pin Definition Color 1 + Red 3 - Black 4 Ignition Org 2.2.2 Power Connector Figure 2.6. Power connector outlook Molex Manufacturer part no. 0430451200 Table 2.2.
Figure 2.7. Power connector photo Figure 2.
2.3 Running the BIOS Setup Program In most cases, the computer will have been properly set up and configured by the dealer or SI prior to delivery. However, it may still be necessary to adjust some of the computer's BIOS (Basic Input-Output System) setup programs to change the system configuration data, like the current date and time, or the specific type of hard drive currently installed. The setup program is stored in read-only memory (ROM).
2.5 Installing the Drivers After installing system software, the computer is ready to set up the AMD chipset, VGA, audio, LAN, and touch screen functions. All the pre-requisite drivers are stored on a CD-ROM disc entitled “Drivers and Utilities” (Check the correct wording on the CD, which can be found in the accessory box.) The utility directory includes multimedia programs.
Chapter 3 Hardware & Peripheral Installation This chapter details the installation of hardware for TREK-550.
3.1 Overview of Hardware Installation & Upgrading The In-Vehicle Computing Box consists of a PC-based computer that is housed in a ruggedized aluminum enclosure. Any maintenance or hardware upgrades can be completed after removing both cover panels. Warning! Warning! Do not remove the ruggedized aluminum covers until verifying that no power is flowing within the computer. Power must be switched off and the power cord must be unplugged. Take care in order to avoid injury or damage to the equipment. 3.
3.3.2 Installing the MiniPCI type WWAN, SIM card and coin battery The WWAN module is on the Mini PCI slot can be easily installed, just unlock the 6 screws from the bottom cover, you may easily install it, so as SIM card. Figure 3.2 Mini PCI type WWAN module, SIM card and coin battery from bottom view 3.3.3 Installing the MiniPCI type WLAN The WLAN module is on the Mini PCI slot can be easily installed from the top, just unlock the 6 screws from the top cover, you may easily install it.
3.3.4 Installing CF card Figure 3.4 Installing CF card Figure 3.5 Installing cable lock 3.3.5 GPS module is unable to be installed by customer. Please do not install GPS module by customer, 3.3.6 The Blue Tooth Module The bluetooth module is on the side of the TREK-550 box, it is not allowed to Iet customer to install, it can only be installed from Advantech factory side. If you need Bluetooth feature, please choose bare bone p/n: TREK-550-A01E Figure 3.
3.4 Fuse 3.4.1 Fuse Specifications ! ! Rating: 34 V DC, 7.5 A Size: 19.1 x 19 mm 3.5 Paired with TREK-303 Specifications See Appendix A TREK-550 provides both VGA function and LCD to connect with TREK-303, it can be send out by different content, clone to VGA output.
Chapter 4 4 Jumper Settings and Connectors This chapter explains how to set up the In-Vehicle Computing Box hardware, including instructions on setting jumpers and connecting peripherals, and how to set switches and read indicators. Be sure to read all the safety precautions before beginning the installation procedure.
4.1 Setting Jumpers and Switches It is possible to configure the In-Vehicle Computing Box to match the needs of the application by resetting the jumpers. A jumper is the simplest kind of electrical switch. It consists of two metal pins and a small metal clip, often protected by a plastic cover that slides over the pins to connect them. To “close” a jumper, connect the pins with the clip. To “open” a jumper, remove the clip. Sometimes a jumper has three pins, labeled 1, 2, and 3.
4.1.1 Locations of the Jumpers and Connector SW1 JP1 CN2 CN4 CMOS battery BH1 JP3 CN14 JP2 CN15 CN11 CN13 CN10 CN12 Figure 4.1 Locations of jumpers and connectors on top side the motherboard. SODIMM1 CN16 Figure 4.2 Locations of jumpers and connectors on bottom side of the motherboard.
The figures below show the locations of the jumpers and connectors on daughter board used in TREK-550. CN8 CN3 CN4 CN5 CN2 CN1 J3 J2 SW2 CN11 CN12 CN13 CN14 CN15 Figure 4.3 Locations of jumpers and connectors on bottom side of the daughter board. 4.1.2 Jumpers Table 4.1.2.1: Jumpers on motherboard Location Function JP1 Vehicle input voltage selection JP2 CMOS clear for external RTC JP3 Pin9 of COM3 function selection Table 4.1.2.
4.1.3 Connectors On-board connectors link the In-Vehicle Computing Box to external devices such as hard disk drives. The table below lists the function of each connector. Table 4.1.3.
4.2 Jumper Settings 4.2.1 CMOS Clear for External RTC (JP2) Warning! 1. To avoid damaging the computer, always turn off the power supply before setting “Clear CMOS.” 2. Set the jumper back to “Normal Operation” before turning on the power supply! Table 4.2.1: Clear CMOS / External RTC (JP1) Normal Operation (Default) 1 2 Clear CMOS 3 1 2 3 4.2.2 Power Input Voltage Setting (JP1) TREK-550 must be configured properly according the vehicle power input ragnge. Table 4.4.
4.2.4 Pin 9 of COM8 Function Selection (J3) Pin 9 on COM8 port can be configured as RI, 5V or 12V output. Table 4.2.4: Pin 9 of COM8 Function Selection (J3) RI 1 +5VDC (max. 500mA) 6 1 +12VDC (max. 250mA) 6 1 6 4.2.5 DI/GPS Function Selection (SW2) If the GPS module with Dead Reckoning function is used, the digital inputs 3/4 will be used as inputs of GPS module. DIP switch (SW2) is used to select the function on DI 3/4 (Digital Input 3/4). Table 4.2.
4.3 COM Port Interface The computer provides totally ten serial ports for difference uses. Six of ten serial ports (COM1~COM6) are implemented with Super I/O chip and their physical address are fixed. And the other four serial ports are done by a USB serial converter, and need driver support to work. In Advantech provided WES (Windows Embedded Standard), WinXPe and Win CE 6.0 OS, the four USB-to-Serial serial ports are fixed from COM8 to COM11). Table 4.3.
Chapter A 5 Pin Assignments This chapter explains pin assignments on the TREK-550.
5.1 Front Side Connectors 5.2 Rear Side Connectors 5.3 Power Connector (12/ 24V; 6 ~ 36V) Molex Manufacturer part no. 0430451200 Table 5.
5.4 Smart Display Connector Table 5.
5.5 RS-232 Connector (COM3, COM8) Table 5.5: RS-232 / RS-485 / J1708 Connector Pin Pin Signal 1 RS-232 DCD 2 RS-232 RXD 3 RS-232 TXD 4 RS-232 DTR 5 RS-232 Ground 6 RS-232 DSR 7 RS-232 RTS RS-232 RI / +5V(max. 500mA) / +V12 (max. 250mA) 8 RS-232 CTS 9 5.6 Signal RS-232 (COM9) / RS-485 (COM5) / J1708 (COM6) Connector Table 5.
5.7 DI / DO Connector Table: 5.7: DI / DO Connector Pin Signal Pin Signal 1 Isolated Dry Contact Input 1 2 Isolated Dry Contact Input 2 3 Isolated Dry Contact Input 3 4 Isolated Dry Contact Input 4 5 Isolation Ground 6 Isolated Relay Driver Output 1 7 Isolated Relay Driver Output 2 8 Isolated Relay Driver Output 3 9 Isolated Relay Driver Output 4 5.8 CAN / Video-In Connector Table 5.
5.
Chapter 6 Software demo utility setup C This appendix explains the software demo utility for TREK-550.
6.1 Introduction To make the hardware easier to access for programmers, Advantech has developed a demo utility in order to let customer test the functions on TREK-550. This document describes detailed information for each Advantech demo utility so that application developers can become more familiar with using them. For technical support, contact Advantech application engineers worldwide. For news updates, visit our website: www.advantech.com 6.1.
Figure 6.2 J1939 truck simulator Figure 6.3 J1939 test -1 TREK-550 User Manual www.advantech.com Figure 6.
6.1.2 CAN Test 1. CAN: Console PC, install [PCAN_USB-to-CAN] test program, and use USB to CAN fixture to connect to TREK-550 CAN port. 2. Execute PCAN-View USB→ Set Baud rate 250kBit/s→ Select [Extended]→OK→ Transmit → New → ID(Hex) key in number → Data key in any number→[Period] key in 100ms→Click [Extended Frame]→OK. See below figure 6. Figure 6. 5 PCAN-View for USB -1 Figure 6. 6 PCAN-View for USB -2 www.advantech.
TREK-550 User Manual 33 Figure 6. 7 PCAN-View for USB -3 3. Then you may read the data of TREK-550 from Console PC, in the same time, you may also press [Write Data] to write to Console PC. As for Filter Message, it can filter out the message you don’t need, and keep the message you need. See below Figure 6. Figure 6. 8 CAN test TREK-550 User Manual www.advantech.
Figure 6. 9 CAN test-2 1. 2. 3. 4. 5. Reset the module Transmit CAN message Set the polling rate of CAN message reception Received CAN message. Set up the filter of CAN message (only show the message ID) 6.2 RTC test Execute “RTC test” 1. For RTC Time setting: You may set year, month, date, and time show as below. Figure 6.10 RTC test -1 www.advantech.com Figure 6.
TREK-550 User Manual Figure 6. 12 RTC test -3 35 Figure 6. 13 RTC test -4 2. RTC Alarm Setting: You may also set Alarm time; you may wake up the system by the time you have set. Please refer to below figure 6. Figure 6.14 RTC test -5 TREK-550 User Manual www.advantech.
6.3 Power Management 6.3.1 Power management Mechanism Normal Power Management Flow OFF_EVENT_DELAY ON_DELAY T1 T2 Ignition ON T3 HARD_OFF_DELAY T4 Ignition OFF T5 System OFF System ON Send Power Button Signal Low Battery Protection LOW _DELAY LOW_HARD_DELAY T8 System stays ON T7 T6 System OFF Low Battery is Detected TREK-550 User Manual www.advantech.
Before T1 T1 T1 ~ T2 T2 T2 ~ T3 T3 T3 ~ T4 T4 T4 ~ T5 T5 After T5 Before T1 T1 T1 ~ T2 T2 T2 ~ T3 T3 T3 ~ T4 T4 T4 ~ T5 T5 After T5 The system stays off. Car power is fed in, but Ignition is OFF. Ignition is ON and the ON_DELAY is starting to count down. This duration is and it is ranged from 1 to 18000 seconds. Once the ON_DELAY is over, the system will stay On or OFF, depending on the BIOS setting “POWER-ON after Power Fail”. If “POWER-ON after Power Fail” is set as ON, the system will be powered ON.
When the system is ON, and (1) the car battery voltage (DC input) is lower than LOW_THRESHOLD (at T6) (2) and this situation lasts for LOW_DELAY, , then the system will send Power Button signal to OS (at T7) to start the shutdown process. At this time (T7), the LOW_HARD_DELAY is starting to countdown. Once LOW_HARD__DELAY is over, the system power is removed abruptly. LOW_DELAY is ranged from 1 to 3600 seconds. LOW_HARD_ DELAY is fixed with a value of 60 seconds.
Figure 6.15 Power management test utility 1. Off Event Delay: It means after 5 seconds delay from receiving of ignition OFF signal, EC controller will send a shutdown event to make system start shutdown process 2. On Delay: It means after 2 seconds from receiving of ignition ON signal, EC controller will send a power-on event to make system start booting process. 3.
6.3.4 TREK-550 power consumption OS: Windows Embedded Standard Burn-in test V6.0 Idle Mode 12V / 1.04A 12V / 1.51A w/o TREK-303H w/ TREK-303H 100% Burn-in Test Mode 12V / 1.20A 12V / 1.94A Off mode (S5) 12V / 1.75mA *Doesn’t support S1, S3, S4 6.4 GPIO Test 1. Execute I/O Test, connect GPIO loopback, click Pin0→Set, the end which Read the signal, the bulb will be light up, like wise to Pin1~Pin3. Next pick Digital output to execute the same procedure. See figure 6. Figure 6.16 DI/O test a.
Figure 6.17 Digital in Figure 6.18 Digital out 6.5 Video in Test There are two video in, please connect camera on each port, CAM1 & CAM2, choose Channel 1 on [Switch to], then panel will show the image which camera1 has taken, it will recover to the same status after 10 sec, then change to Channel 2, Panel will show what appears on camera2, and come back to the same status after 10 sec. TREK-550 User Manual www.advantech.
Figure 6.16 Video test utility 6.6 Dead reckoning We will need a 3-axis accelerometer that our software can talk to. We use this to characterize driver behavior such as hard accelerations, braking, and cornering. This also can tell us other significant information that can be used in accident reconstruction, etc… This one of the crucial items that we asked for in our specification and our customers’ expectations are making this a definite must have in our system.
Appendix C A TREK-303 This appendix explains the TREK-303 detailed information. www.advantech.
Appendix A Paired with TREK-303 Specifications . TREK-303 Specification Note! 1. TREK-550 User Manual www.advantech.com The Brightness control is adjusted by the auto light sensor in the front panel as default; it is also defined by button on the front panel by manual. 2.
Pin out for TREK-303 LVDS connector Table A.
Pin assignment P1 P2 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 10 11 Color Brown White Ground Brown red white Ground Ground Orange white 19 19 Blue 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 white Ground yellow Green Blue Purple Grey white Black TREK-550 User Manual www.advantech.
TREK-303 Hotkey Utility Execute IMC demo utility Figure A. 1 Hotkey utility 1. Execute “Hot Key test” program 2. Brightness level: You may set panel’s brightness from level 0 ~10, total 10 levels, when you finish setting the brightness level you want, please click “Apply”. If you want to check the current brightness level of TREK-303, please click “Get”. 3.
lowest value it is presented. On the contrary, the highest level of brightness, the highest value it is presented. 5. Hotkey: You may set the hotkey LED light brightness, the value is from 0 ~100. 6. Key Status: When you press Hot key, the status will change from 0 to 1. 7. Key function Definition: You may set the parameter to connect the application program of the hot key. TREK-550 User Manual www.advantech.
www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd. 2010 www.advantech.
