MANUFACTURER: LLC Advers 11 Lesnaya Street, Samara, 443100 Russia Tel. (846) 270-68-64 Fax (846) 270-65-09 E-mail: advers-ts@yandex.ru Air Heaters - PLANAR – 4D –12 Operation Manual ADVR.010.00.00.
ADVR.010.00.00.000 RE.
ADVR.010.00.00.000 RE. Sheet 3 of 26 1 Introduction This Operation Manual is intended to familiarize the User with salient features, operation, assembly and operating procedures for PLANAR–4D-12 (hereinafter called “the heater”) intended for heating a vehicle driver workplace and various compartments of a motorized vehicle at atmospheric temperatures as low as -45°С (113 F).
ADVR.010.00.00.000 RE. Sheet 4 of 26 3 Safety Measures 3.1 The installation of the heater and its fittings shall be performed by authorized organizations only. 3.2 The heater may only be used for the purposes specified herein. 3.3 The fuel supply line shall not be installed inside the passenger compartment or cabin of a motor vehicle. 3.4 A vehicle that uses the heater shall be equipped with a fire extinguisher. 3.
ADVR.010.00.00.000 RE. Sheet 5 of 26 4 Description of Heater Structure and Operation The heater operates independently from the vehicle engine. The fuel and electric power supply is provided by the vehicle. See Figure 4.1 for the heater wiring diagram. The heater is a self-contained heating device comprising the following: - Heating device (See Figure 4.
ADVR.010.00.00.000 RE.
ADVR.010.00.00.000 RE. Sheet 7 of 26 Figure 4.
ADVR.010.00.00.000 RE. Sheet 8 of 26 5 Control Unit The control unit and the control panel control the heater.
ADVR.010.00.00.000 РЭ. Sheet 9 of 26 Table 6.1 No.
ADVR.010.00.00.000 РЭ. Sheet 10 of 26 7 Control Panel Functions 7.1 The control panel is intended for: -heater activation and deactivation in manual mode; -setting operation mode according to desired power or temperature; -heater status indication (from the sensor integrated in the heater, control panel unit or external sensor if connected; -failure code indication in case of heater failure while operation.
ADVR.010.00.00.000 РЭ. Sheet 11 of 26 With the view to energy saving , the indicator stops glowing 20 seconds after last pressing of any knob, while this LED#1 or LED#2 is : - lightning constantly if the heater is activated; - blinking rarely (1 time per 1,5 second) if the heater is not activated; - blinking while fault (1 time per second); - blinking frequently (5 times per second) while deactivation of the heater (while purging) To restart the indication there’s need to press any knob. 7.
ADVR.010.00.00.000 РЭ. Sheet 12 of 26 If power mode is selected, pressing knobs with arrows “A” (decreasing), “B”(increasing) – you can set up the necessary power (see fig. 7.3)which can be set within 1 to 3 kWt. The indicator shows the scale according which the power is set up. If temperature mode is selected , pressing knobs with arrows “A” (decreasing), “B”(increasing) – you can set up the necessary temperature (see fig. 7.4). The temperature is set within 15° to 30°C.
ADVR.010.00.00.000 РЭ. Sheet 13 of 26 7.2.4 Indication of malfunction code while failures in heater operation While heater activation and operation there can be malfunctions. In case of malfunction the control unit automatically deactivate the heater. Every malfunction is coded and automatically appears on the indicator(see fig 7.7). While this, malfunction ‘s code and the LED showing the operation mode of the heater will blink rarely. The heater’s malfunction codes are described in table 7.1.
ADVR.010.00.00.000 РЭ. Sheet 14 of 26 05 Flame indicator failure 08 Flame failure 09 Heating plug failure 10 Air pump motor failure 12 Shutdown, voltage boost 13 No further activation attempt is possible 15 Shutdown, low voltage Check the flame indicator circuit for disconnection fault with sensor disconnected of its plate. Resistance between contacts should not exceed 10 Ohm. Replace the indicator if it is not operational. Check the fuel level and fuel supply system.
ADVR.010.00.00.000 РЭ. Sheet 15 of 26 16 Ventilation period takes longer than usual 17 Fuel pump failure 20 No connection between Control panel and the heater Air pump motor fault. Motor won’t rotate Air pump motor fault. Motor won’t switch off, go on rotation 27 28 The heater is not cooled sufficiently during the purge. Check the combustion air supply system and exhaust pipe line. Check the flame indicator and replace if necessary.
ADVR.010.00.00.000 RE. Sheet 16 of 26 8 Installation Requirements 8.1 Heater Installation Installed the heater indoors while bearing in mind the permissible operating positions shown in Figure 5. The figure shows the two maximum assembly positions of the heater. Positioned the heater’s inlet vent in such a way to prevent absorption of vehicle/heater exhaust gas in normal operating conditions. The gap between the walls/partitions and the edge of the inlet vent shall be at least 50 mm (see Figure 8.1).
ADVR.010.00.00.000 RE. Sheet 17 of 26 Ç11 18 12 Ô 21 44 Ô6,5 4 îòâ. Ô 25 55 Figure 8.2– Mounting Holes Used for Heater Installation Ç157 ÕS1 ÕP13 40 18 8 M6 4 øïèëüêè Ç90 44 84,5 55 14 103 Ç147,5 Ç138 Ç82 4 5Å 12 ÕS3 R26 17 82 158 392 24 160 Figure 8.3- Heater dimensions 8.2 Air Inlet Installation Do not allow combustion air to be sucked in from the passenger compartment or vehicle cabin or boot.
ADVR.010.00.00.000 RE. Sheet 18 of 26 To achieve a tight fit, prior to connecting the exhaust pipe to the heater pipe, make a saw-cut of about 15mm along the length of the exhaust pipe without going beyond the gripped part of the pipe. Ensure that the end of the exhaust pipe does not come into contact with the rubber seal of the heater. Direct exhaust gas outside. Position the gas outlet vent and the air inlet vent in such a way as to prevent exhaust gas from entering the combustion chamber.
ADVR.010.00.00.000 RE. Sheet 19 of 26 8.4.2 Fuel intake through fuel supply intake. Fuel can enter the heater through a fuel supply intake from the fuel tank according to fig.8.5. a) Perform installation of special washer with fuel supply intake to the tank inlet according to fig.8.5,b) Perform installation of the fuel supply line from fuel supply intake to the heater according to fig.8.6. à) 1 á) 2 3 6 Ç 16 Êîðïóñ òîïë.
ADVR.010.00.00.000 RE. Sheet 20 of 26 When installing the fuel supply line, do not allow connecting sleeves to bend. Use a sharp knife to cut the fuel tube as in Figure 8.7. The cutting location shall be free of indentations, hairs and must not restrict flow through the tube. Correct Правильно Incorrect Неправильно Figure 8.7 – Tube Cutting Prior to Installation ATTENTION 1. Do not allow the fuel supply line or fuel supply pump to overheat.
ADVR.010.00.00.000 RE. Sheet 21 of 26 9 Post-installation Testing 9.1 When installing, ensure that: - the fuel supply lines of the fuel supply system are leak-proof and all clamps are securely tightened, the electric contacts of the harnesses and heater elements are securely installed, - the shift knob located on the control panel is turned to the far left position by being turned anti-clockwise as far as it will go following the click. 9.2 Install fuse 25А . 9.3.
ADVR.010.00.00.000 RE. Sheet 22 of 26 10.3 An untimely switch to a winter type of fuel may cause a paraffin blockage in the fuel inlet tube filter (if applicable) located in the fuel tank and in the fuel supply pump filter, which may prevent the heater from starting or cause it to stall in midoperation.
DVR.010.00.00.000 RE. Sheet 23 of 26 11. Remedial Procedure for Heater Ignition Problems 11.1 Certain problems may be solved without contacting a maintenance station.
ADVR.010.00.00.000 RE. Sheet 24 of 26 - all defects and damages caused by installation, repairs or commissioning of the heater performed by persons or organizations unauthorized by the Manufacturer to perform the said operations, - improper use of the heater. 14 Packing Certificate The PLANAR – 4D-12 heater serial No. ___________________________________________________ has been packed by the Manufacturer LLC Advers in compliance with the requirements set out in the applicable specifications.
ADVR.010.00.00.000 RE. Sheet 25 of 26 16 Vending and Assembly Certificate 16.1 The PLANAR – 4D-12 heater serial No. …………………………………..………. Point and Date of Sale………………………………………….. Stamp here ………………………………………….
ADVR.010.00.00.000 RE. Sheet 26 of 26 Limited Liability Company Advers 11 Lesnaya Street, Samara, 443100 Russia Tel. (846) 270-65-09, Fax (846) 270-68-65 ….…..…………… (Initials and Signature) Serial No…………… Date and Point of Sale Stamp here Manufacture Date……………….. ………………………………………………………………… ………………………………………………………………… ………………………………………………………………… (SPA’s Signature) Date and Point of Assembly .………………………………………………………………. …….…………………………………………………………. ………………………………………………………………..