BETRIEBSANLEITUNG/OPERATING INSTRUCTIONS Thyro-S Thyristor-Schalter Thyro-S 1S...H 1 Thyro-S 1S...H RL1 Thyristor-Switch Thyro-S 1S...H 1 Thyro-S 1S...
3 SAFETY INSTRUCTIONS RESIDUAL HAZARDS OF THE PRODUCT • Even in case of proper use, should a fault occur, it is possible that control of currents, voltages and power is no longer performed in the load circuit by the Thyristor switch. The following safety and operating instructions must be carefully read before assembly, installation and commissioning.
4 5 the load section, has been eliminated. • Protect the device from dust and moisture. • Do not block vents. CONTENTS MAINTENANCE, SERVICE, MALFUNCTIONS Safety instructions Safety regulations Remarks on the present operating instructions and Thyro-S 11 1. Introduction 1.1 General 1.2 Specific characteristics Thyro-S 1.2.1 Additional for 1S…H RL1 1.3 Type designation 13 13 13 14 14 2. Functions 2.1 Operating modes 2.1.1 Digital set point value inputs 2.1.2 Switching behaviour 2.2 Indications 2.
6 7 5. Interfaces 5.1 Bus module at the systems interface 5.2 PC-Interface RS232 at the system interface 5.2.1 Thyro-Tool Family 30 30 30 31 6. Mains load optimization 32 7. Connecting diagrams 32 8. Special remarks 8.1 Installation 8.2 Commissioning 8.3 Service 8.4 Checklist 37 37 37 37 38 9. Type overview 9.1 Typ 1S...H 1 9.2 Typ 1S...H RL1 39 39 39 10. Technical data 40 11.
8 9 SAFETY REGULATIONS QUALIFIED PERSONNEL Thyro-S may only be transported, installed, connected, commissioned, maintained and operated by specialists in command of the respective applicable safety and installation regulations. All work must be monitored by the responsible specialist personnel. IMPORTANT INSTRUCTIONS AND EXPLANATIONS The skilled personnel assembling and disassembling the devices, commissioning them and maintaining them must know and observe these safety regulations.
10 11 Type name Complaint Operating mode Production number Ambient conditions Duration of use REMARKS ON THE PRESENT OPERATING INSTRUCTIONS AND THYRO-S GUIDELINES The CE mark on the device confirms adherence to the general EC guidelines for 2006/95 EEC – low voltage and for 2004/108 EEC electromagnetic compatibility if the instructions on installation and commissioning described in the operating instructions are observed.
12 13 ADDITIONAL REMARK ON COPYRIGHT 1. INTRODUCTION Thyro-S is an internationally registered trademark of AEG Power Solutions GmbH. All other companies and product names are the (registered) trademarks of the respective owners. Thyro-S meets the demands for simple assembly, speedy commissioning and safer operation.
14 15 Options: • Bus connection via bus adapter Coupling to different bus systems, e.g. Profibus, Modbus RTU, CANopen and DeviceNet, other bus systems on request. • PC software Thyro-Tool Familiy, visual and operational software 1.2.1 EXTENSION USING 1S...H RL1 • With additional 24V control voltage supply also applicable for mains voltages > 0.43 x Unom • Load circuit monitoring • Indication relay 1.
16 17 signal is interrupted up to 1.25 ms before the crossover of the full wave. With a pulse trigger the pulse duration must be min. 1 ms. 2.2 INDICATIONS The LEDs on the front signal the following states: • ON GREEN operating indication, power supply controller device Blinking indications are described in table 2. 2.4 ADDITIONAL INDICATIONS USING TYPE S...
18 19 2.5.2 LOAD MONITORING (UNDERCURRENT MONITORING) Thyro-S ... H RL1 is suitable for monitoring loads resulting from one or several resistances in parallel or parallel series connection. Thyro-S detects an increase in the load resistance. The load monitoring operates as undercurrent monitoring on absolute values and is suitable for use in the nominal operating mode 1:1, and with limitations in the operating modes 1:2. 1:3 and 1:5.
20 21 3.3 DIAGNOSIS / STATUS INDICATION 3. OPERATION Faults can occur in the load circuit and in the controller itself or from the mains. Diagnosis of unexpected operating behaviour is performed by LEDs on the front panel of the control device. 3.1 CONFIGURATION SWITCH S1 A 4-pole DIP switch is situated at the front behind the hood. The individual switches are marked from 1-4 starting from the bottom and must be set before operation. They are only read in once when switched on (mains recovery).
TAB. 2 LED SIGNALS THYRO-S Further status messages are accessible through the system interface. (PC interface, order no. 2.000.000.845) LED is continuously on LED blinks slowly (1 Hz or 3.3 Hz) LED blinks fast or flickers (14.7 Hz) LED status optional *LEDs blink synchronously On Flash slow Flash fast - LED STATUS: Off LED is continuously off Flash slow On [only with H RL1] Flash fast* On Flash slow [only with S-H RL1] 4.
24 25 The 24V connection lines are to be fused in accordance with the applicable regulations. A soldered in fuse protects the device in case of internal short-circuits. 4.5 BLOCK DIAGRAM 1S...H 1 4.4 DIGITAL SET POINT INPUT The digital set point input X22.1 works with a logic signal. It can, for example, be gated by 24V DC. If a voltage of more than 3V is available at this input then the Thyro-S is switched on; below 3V it is switched off. Between terminals X22.1 (input) and X22.
26 27 4.6 CONNECTIONS AND TERMINAL STRIPS 1S...H 1 4.7 BLOCK DIAGRAM 1S ... H RL1 This chapter describes all existing terminal strips and plug connections. In the block diagram the functions of type H RL1 are shown. The central control element is a 애-controller. System interface Earth RM 3.5 RxD / connection to bus module TxD / connection to bus module Bus module recognition Earth Pos.
28 29 4.8 CONNECTIONS AND TERMINAL STRIPS H 100 LED GREEN ON H 230 LED GREEN Diagnosis H 250 LED RED LOAD FAULT This chapter describes all existing terminal strips and plug connections. Indication relay K1 N/C contact, in case of error closed RM 5.08 N/O contact, in case of error open (no-load current principle) Root, common connection System interface Control earth (5 / 3.3V) RM 3.
30 31 5. INTERFACES 5.2.1 THYRO-TOOL FAMILY The Thyristor Switch of type range Thyro-S...1 are all equipped with a system interface at terminal strip X22. Either a bus module or a PC interface with a PC connection can be operated from this. 5.1 BUS MODULE AT THE SYSTEM INTERFACE The optional bus module enables the Thyro-S range Power Controller to be connected to a field bus.
32 33 6. MAINS LOAD OPTIMIZATION Thyro-S is not suitable for mains load optimization in multiple controller applications. If mains load optimization is necessary, Thyristor controllers of type Thyro-A or Thyro-P must be used. 7. CONNECTING DIAGRAMS Thyro-S can be employed in single phase switch and in three phase switches which can be transposed to single phase switches, e.g. star connections with MP conductor or N conductor and in open delta connection.
34 35 FIG. 9 CONNECTING DIAGRAM 2X THYRO-S 1S...H 1 FIG. 10 CONNECTING DIAGRAM THYRO-S 1S...
36 37 8. SPECIAL REMARKS 8.1 INSTALLATION Thyro-S requires a vertical fitting position. With cabinet mounting sufficient ventilation of the cabinet must be ensured. The distance between the Power Controller and the cabinet ceiling or other mountings should be at least 150 mm. The distance below the Power Controller should be at least 100 mm. The devices may be installed next to each other without lateral distance. Heating up of the device by heat sources must be avoided.
38 39 Should nevertheless faults or problems occur, our 24-hour service hotline: Phone 02902 / 763-100 is at your service. 9. TYPE OVERVIEW 8.4 CHECKLIST • LED ON lights up green -> mains voltage or supply voltage is available • LED ON not lights up green · Check fusing of the power unit (built in semi-conductor fuse F1). If the fuse is defective check load and wiring to load. · Check synchronisation voltage on X1.1 · Check external back-up fuse · Check control fuse (F2) 500V 1.6A · With Thyro-S ...
40 41 10. TECHNICAL DATA Ambient temperature Max. surrounding air temperature 40 °C 45 °C natural air cooling (without fan) Type voltage S..H1 S..HRL1 230 Volt, 400 Volt, 500 Volt – 57 % + 10 %; 230 Volt – 15 % + 10 %; > 99 V with additional 24 AC/DC elektronic power 400 Volt – 15 % + 10 %; > 172 V with additional 24 AC/DC elektronic power 500 Volt – 15 % + 10 %; > 215 V with additional 24 AC/DC elektronic power Mains frequency all models 47Hz to 63Hz; =6Hz; max.
42 43 11.
44 45 12. ACCESSORIES AND OPTIONS Order no. 8.000.006.763 Order no. 8.000.010.791 Order no. 2.000.000.380 Order no. 2.000.000.845 THYRO-S 1S (280H) Order no. 0048764 Order no. 8000019086 Order no. 2.000.000.841 Order no. 2.000.000.842 Order no. 2.000.000.843 Order no. 2.000.000.844 Order no. 2.000.000.848 Order no. 2.000.000.
46 47 13. APPROVALS AND CONFORMITIES No product norm exists for Thyristor switches so that a useful norm structure can be built up based on the corresponding basic norms ensuring reliable application and comparison potential. CAUTION Thyristor switches are not devices for disconnection in the sense of EN 50110-1 and may therefore be operated only in connection with a suitable mains isolating device (e.g. switch, isolating link).
48 OPERATING INSTUCTION / BETRIEBSANLEITUNG BAL 8000029341, DE - EN, 01/12 - V4 Due to our policy of continuous development, the data in this document is subject to change without notice. AEG is a registered trademark used under licence from AB Electrolux. Aufgrund unserer kontinuierlichen Weiterentwicklung können die Daten in diesem Dokument ohne vorherige Ankündigung geändert werden. AEG ist ein eingetragenes Warenzeichen verwendet unter Lizenz von AB Electrolux.
