OPERATING INSTRUCTIONS UPS PROTECT C.R PROTECT C. 1000 R (S) PROTECT C. 2000 R (S) PROTECT C. 3000 R (S) PROTECT C.
Thank you for purchasing the PROTECT C.R. from AEG Power Solutions. Safety information and operating instructions are included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Save this manual properly.
1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to install and operate the Uninterruptible Power Supply (UPS) PROTECT C. 1000 R (S), PROTECT C. 2000 R (S), PROTECT C. 3000 R (S) or PROTECT C. 6000 R as well as the associated external battery units PROTECT C. 1000 R BP, PROTECT C. 2030 R BP or PROTECT C. 6000 R BP, – all referred to as PROTECT C.R in this document – safely and properly, and for its intended purpose.
The warranty does not apply to damage caused by noncompliance with these instructions (such damage also includes damaging the warranty seal). AEG will accept no liability for consequential damage. AEG reserves the right to rescind all obligations such as warranty agreements, service contracts, etc.
Table of Contents 1 2 Notes on these Operating Instructions ............................ 3 General Information ......................................................... 7 2.1 Technology ............................................................... 7 2.2 System Description................................................... 8 3 Safety ............................................................................... 9 3.1 General Safety Instructions ...................................... 9 3.
Signalling and Error Correction ......................................38 6.1 Signalling.................................................................38 6.2 Fault Diagnosis / Fault Rectification........................40 6.2.1 Error Messages................................................40 7 Maintenance...................................................................42 7.1 Charging the Battery ...............................................42 7.2 Maintenance.. Fehler! Textmarke nicht definiert.42 7.2.
2 General Information 2.1 Technology i PROTECT C.R is an Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment and similar devices.
2.2 System Description The UPS is connected between the public utility's mains and the loads to be protected. The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system disturbance.
3 Safety 3.1 General Safety Instructions Read these operating instructions prior to start-up of the PROTECT C.R UPS and its external battery modules (special accessories), and observe the safety instructions! Only use the unit if it is in a technically perfect condition and always in accordance with its intended purpose, while being aware of safety and danger aspects, and in accordance with the operating instructions! Immediately eliminate any faults that could be detrimental to safety.
The UPS carries high voltage. Danger! The unit may only be opened by trained and qualified personnel. Repairs may only be carried out by qualified customer service staff! The output may be live, even if the UPS is not connected to the mains, since the UPS has its own internal power supply (battery)! For health and safety reasons, the unit must be earthed correctly! PROTECT C.
The unit is designed to be installed inside in heated rooms. Never install the housing in the vicinity of water or in an excessively damp environment! Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed. The UPS must be absolutely dry prior to start-up. As a result, leave it to acclimatise for at least two hours.
When replacing the batteries, the following must be observed: Only ever use identical maintenance-free sealed lead batteries with the same data as the original batteries. Danger! Explosive! Never throw batteries into open fire. Never open or damage batteries. (Electrolyte may leak out and damage skin and eyes. It may be toxic!) Batteries can cause electric shocks and high short-circuit currents.
3.
3.4 Technical Data Type power PROTECT C. 1000 R (S) 1000 VA (cos = 0.7 lag.) 700 W PROTECT C. 2000 R (S) 2000 VA (cos = 0.7 lag.) 1400 W PROTECT C. 3000 R (S) 3000 VA (cos = 0.7 lag.) 2100 W PROTECT C. 6000 R 6000 VA (cos = 0.7 lag.) 4200 W UPS Input Rated input voltage 220 / 230 / 240 Vac Voltage tolerance range C. 1000 R (S) – C. 3000 R (S) 160 Vac – 300 Vac ± 5 Vac Bypass 80 Vac – 264 Vac C.
Overvoltage dataline protection RJ11 (phone, fax, modem) RJ45 (Ethernet 10/100 MBit/s) UPS Output Rated output voltage C. 1000 R (S) – C. 3000 R (S) C. 6000 R Nominal frequency C. 1000 R (S) – C. 3000 R (S) C. 6000 R Voltage waveform Connection Current Crest Ratio 220 / 230 / 240 Vac ± 2 % 220 / 230 / 240 Vac ± 1 % (configuration via software “CompuWatch”) 50 Hz / 60 Hz ± 0.2 % 50 Hz / 60 Hz ± 0.
C. 6000 R up to 105 % continuous; > 105 % – < 130 % for 10 min; 130 % for 1 s Then automatic inverter to Bypass in 0 ms (switches back when overload damps = Load < 90 %) 3 x IN for 140 ms Short circuit behavior Battery Autonomy time (full load with internal battery) PROTECT C. 1000 R 6 min. PROTECT C. 2000 R, C. 3000 R and C. 6000 R at least one battery module required Autonomy time with external optional battery expansions (only for PROTECT C.
PROTECT C. 2000 R S PROTECT C. 3000 R PROTECT C. 3000 R S PROTECT C. 6000 R 9.6 A 1A 9.6 A 2A Recharge time PROTECT C. – models (to 90% of rated capacity) Coupled battery modules C. 1000 R Integr. battery 5h C. 2000 R C. 3000 R C. 6000 R - - - 1 24 h 5h 5h 5h 2 40 h 14 h 14 h 14 h 3 - 24 h 24 h 24 h 4 - 32 h 32 h 32 h 5 - 40 h 40 h 40 h Type PROTECT C. 1000 R PROTECT C. 1000 R BP PROTECT C. 2030 R BP PROTECT C.
General Data Classification VFI SS 211 to IEC 62040–3 Double conversion technology Overall efficiency (full load) PROTECT C. 1000 R (S) PROTECT C. 2000 R (S) PROTECT C. 3000 R (S) PROTECT C. 6000 R ≥ 85 % ≥ 85 % ≥ 88 % > 88 % Noise level (1m distance) PROTECT C. 1000 R (S) PROTECT C. 2000 R (S) PROTECT C. 3000 R (S) PROTECT C.
Outlets PROTECT C. 1000 R (S) PROTECT C. 2000 R (S) PROTECT C. 3000 R (S) PROTECT C. 6000 R 4 x IEC 320-10A 4 x IEC 320-10A 1 x IEC 320-10A + 1 x IEC 320-16A 4 x IEC 320-10A + connection via terminal block Equipment colour Black line Weights: PROTECT C. 1000 R PROTECT C. 1000 R S PROTECT C. 1000 R BP PROTECT C. 2000 R PROTECT C. 2000 R S PROTECT C. 3000 R PROTECT C. 3000 R S PROTECT C. 2030 R BP PROTECT C. 6000 R PROTECT C. 6000 R BP 16.5 kg 9.
Guidelines The PROTECT C.R complies with the product norm EN 50091. The CE symbol on the unit certifies the compliance to the EG guidelines for 73/23 EEC low voltage and for 89/336 EEC electromagnetic compatibility (EMC), when following the installation instructions in the manual.
4 Set-Up and Operation 4.1 Unpacking and Inspection The device has been fully tested and inspected. Although the device has been packed and shipped with the usual degree of care, damage during transport cannot be ruled out completely. Claims for damage during transport must always be made with the transport company! i Check the shipping container for damage on arrival.
Please keep the plastic packaging bags away from babies and children in order to safeguard against suffocation accidents. Handle the components with care. Please take into account the weight. It may be necessary to engage the help of a second person, particularly in the case of the 2 and 3 kVA models and if there are external battery units. 4.2 Point of Installation PROTECT C.R is designed to be installed in a protected environment.
4.3 Overview: Connections, Operating / Display Elements 4.3.1 Front view PROTECT C. R (S) with 1000, 2000, 3000 VA PROTECT C. R with 6000 VA 4.3.2 Rear view PROTECT C. 1000 R (S) PROTECT C.
PROTECT C. 3000 R (S) PROTECT C. 6000 R Comments 1. Mains connection (UPS input) PROTECT C. 6000 R via terminal block (Pos. 11) 2. Mains input circuit breaker 3. Load connections (UPS outputs) PROTECT C. 3000 R (S) with additional load connection (IEC 320-16A – Pos.9). PROTECT C. 6000 R additionally via terminal block (Pos.11) 4. Connection for external battery module 5. Data interface for telephone, modem fax (RJ11) or 10/100 MBit/s network (RJ 45) 6.
4.3.3 Display Explanations 1. 2. 3. 4. 5. 6. 7. - 11. 7. 8. 9. 10. 11. 12.
5 Commissioning 5.1 Mechanical Set-Up Note the following points when setting up the UPS system and its external battery units (special accessories): Make sure the rack is able to support the weight. This is particularly important in conjunction with external battery units (special accessories). Install the units so that adequate air circulation is assured. There must be at least 100 mm clearance at the back for ventilation purposes.
5.2 External Battery Expansions PROTECT C. 2000 R, C. 3000 R and C. 6000 R require at least one external battery module for accurate operation. To achieve longer backup time, it is possible to connect multi-battery packs. Connect exclusively the following products together: PROTECT C. 1000 R with PROTECT C. 1000 R BP PROTECT C. 2000 R with PROTECT C. 2030 R BP PROTECT C. 3000 R with PROTECT C. 2030 R BP PROTECT C. 6000 R with PROTECT C. 6000 R BP PROTECT C.R with 1 battery expansion Fig.: PROTECT C.
PROTECT C.R with 2 battery expansions Fig.: PROTECT C. 2000 R and 2 units C. 2030 R BP 1. Check the correct fit of the UPS and the battery unit (compare the stated DC voltage on the label of the UPS and the battery unit). Never connect different battery voltage levels with each other! 2. Now connect the corresponding battery connectors using the supplied battery connection cables as shown in the figure above.
provided mains connection cable to a customary shockproof socket. Make sure that the dimension of the circuit breaker is sufficient. Especially the PROTECT C. 3000 R (S) needs a circuit breaker with 16A. The PROTECT C. 6000 R is connected directly with the modules via the terminal block. The cable diameter of each conductor is 6 mm². The circuit breaker has to have the dimension of 32 A. After connecting the unit to the mains, connect the outputs of your UPS to your loads.
4. i 5. i When being powered on, the UPS will perform self-diagnosis, the Load/Battery level LEDs will be turned on and then off one after another in ascending order. After synchronising the inverter successfully the LED “UPS ON” will go on after some seconds, with the UPS in normal mode. If the power supply is in order (mains within the range) an additionally LED “AC INPUT” will go on. If this LED is flashing, the phase and neutral of the UPS are exchanged.
5.3 Operating Statuses 5.3.1 Normal Operation Autom. bypass REC ~ Mains Power circuit with mains supply INV ~ Safe busbar: Load ~ Battery charger Diagram Battery Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch (see also "Electrical Start-Up" on page 29). Normally, the UPS operates continuously.
5.3.2 Battery Operation / Autonomy Operation Autom. bypass REC ~ Mains Power circuit with faulty mains supply INV ~ Safe busbar: Load ~ Battery charger Diagram Battery The mains is not within the required tolerance range or has failed. In this case power is supplied to the inverter from the charged battery without interruption. The power supply to the loads is therefore also ensured in the event of a mains failure. This drains the capacity of the battery and it is discharged.
5.3.3 Bypass Operation If the inverter is overloaded or if overtemperature is detected, e.g. also if an inverter defect is detected, voltage is supplied to the load via the bypass that switches on automatically. This is signalled by the LED BYPASS symbol. Autom. bypass REC ~ Mains Power circuit with faulty INV INV ~ Safe busbar: Load ~ Battery charger Diagram Battery This function is also referred to as passive redundancy.
5.3.4 Unit overload The load on the UPS should never exceed the specified rated load of the unit. If a unit overload occurs nevertheless the fault LED is turned on accompanied with a signal tone (twice per second). The connected loads continue to be supplied for a certain time depending on the level of the overload. However, the connected load must be reduced without delay.
5.4 Interfaces and communication 5.4.1 Data line protection RJ11 and RJ45 The incoming data lines are connected to the “IN” line at the rear of the UPS. The “OUT” line is connected via data line with your terminal. i 5.4.2 The data line protection supports networks with transfer rates between 10 and 100 MBit/s. Computer interfaces RS232 The UPS offers various interfaces to manage the system and to comfortable readout state information and important parameters.
5.4.4 Shutdown and UPS management software The "CompuWatch" software specially developed for these purposes by AEG continuously checks the mains supply and the UPS status. In conjunction with the "intelligent" UPS, this ensures that the availability of IT components and data security is guaranteed. The "CompuWatch" shutdown software supports different operating systems: Windows 98SE/ME, Windows NT/2000/XP, Linux, Novell Netware, IBM AIX, HP-UX, SUN Solaris, Mac OS, and others.
6 Signalling and Error Correction 6.1 Signalling 1. ON push button (ON): Press the ON switch for about 2 seconds to switch on the UPS. UPS Test: To execute an UPS self test press this button for about 2 seconds in the normal operation mode. 2. OFF push button (OFF): Press the OFF switch for about 2 seconds to switch off the UPS Deactivate acoustic alarm: By pressing this switch for about 2 seconds during the alarm an acoustic alarm can be deactivated. 3.
5. LED BYPASS (bypass): The orange LED lights up when the UPS system is supplying voltage provided by the mains power via the bypass. 6. LED AC INPUT (mains status): The green LED lights up if mains voltage is in a specified range of tolerance. The LED ON LINE flashes when the phase and neutral conductor have been reversed at the input of the UPS system. In this case turn the mains connector 180° in the shockproof socket. 7. -11. LED Bargraph for UPS battery utilization resp.
6.2 Fault Diagnosis / Fault Rectification The PROTECT C.R generates detailed error messages. Support personal can localise and interpret faults quickly and precisely. 6.2.1 Error Messages Problem Cause Solution UPS does not start. No indication, no warning tone even though system is connected to mains power supply. Mains and battery voltage Check building wiring not in the tolerance range, socket outlet and input cable. possible battery deep discharge.
Emergency supply period shorter than nominal value Batteries not fully charged Charge the batteries for / batteries old resp. defect at least for the charging time acc. Chapter 3.4, page 18 and then check capacity. If the problem still persists, consult your dealer.
7 Maintenance The PROTECT C.R consists of advanced and resistant components. To guarantee a continuous and high availability it is recommended to check the unit (especially the batteries and the fans) in regular intervals (at least every 6 months). CAUTION: Follow safety and security regulations unconditionally! 7.1 Charging the Battery The battery is automatically charged when the mains is present, irrespective of the operating mode.
7.2.1 Visual Check When visually checking the unit, check whether: there is any mechanical damage or foreign bodies can be found in the system, any conductive dirt or dust has accumulated in the unit, accumulation of dust affects heat supply and dissipation. CAUTION: PROTECT C.R must be disconnected from the power supply prior to carrying out the following work.
8 Storage, Dismantling and Disposal 8.1 Storage Long storage times without charging or discharging the battery at regular intervals may lead to permanent damage of the battery. If the battery is stored at room temperature (20° C to 30° C) it will automatically discharge at a rate of 3 - 6% per month due to internal reactions. Storing the battery at temperatures above room temperature should be avoided. A high storage temperature also means greater battery self-discharge.
9 Glossary 9.1 Technical terms Appliance protection Surge technology term The conventional mains surge protection consists of an mains earthwire (class B), an overvoltage protection (class C) and an appliance protection (class D) – see also e.g. under http://www.phoenixcontact.
Guarantee certificate Type: …….…………………...................................................... Serial-no.: ……………………..……………............................... Date of purchase: …………….............……………………........ Trading stamp / Signature Specifications are subject to change without notice.
