Equipped with AEM® Dryflow™ Filter No Oil Required! INSTALLATION INSTRUCTIONS 2004-2007 PART NUMBER: 21-537 CHEVROLET Aveo L4-1.6L C.A.R.B. E.O. # D-670-2 * NOTE: Legal in California only for racing vehicles which may never be used upon a highway AEM Induction Systems 1 (800) 992-3000 WWW: http://www.aemintakes.
PARTS LIST Description Qty. Air Filter Assy. 2.50 x 5” Dry Ele. 1 Intake Pipe 1 Hose, Silicone 2.50 x 2” Black 1 Mount, Rubber 5/8” x 6mm 1 Grommet, PCV 3/4ID 1 3/8OD 1 Washer, 6mm Soft Mount 1 Nut, M6 Hex Serrated 1 1/2’ Bnd. Hose Clamp, 2.15-3.00” 2 1/2” Bnd. Hose Clamp, 2.31-3.25” 1 A B C D E F G H I Part Number 21-201DK 2-747 5-252 1228598 784645 08160 444.460.
Read and understand these instructions BEFORE attempting to install this product. Failure to follow installation instructions and not using the provided hardware may damage the intake tube, throttle body and engine. The AEM® intake system is a performance product that can be used safely during mild weather conditions. During harsh and inclement weather conditions, you must return your vehicle to stock OEM air box and intake tract configuration. Failure to follow these instructions will void your warranty.
e. Loosen and remove the three bolts securing the air filter housing to the chassis. Remove the housing and the inlet hose by lifting straight up. f. From the passenger side wheel well, remove the nut and bolt secruing the inner splash shield to the chassis. g. From underneath the vehicle remove the two bolts and two plastic connectors holding the splash shields in place. Remove the lower shield and move the fender well liner out of the way. h.
k. Stock air box system removed. 3. Installation of AEM® intake system. a. When installing the intake system, do not completely tighten the hose clamps or mounting hardware until instructed to do so. b. Install the straight coupler onto the throttle body and secure using a #40 hose clamp. c. Locate the front threaded hole where the stock air filter housing was secured. Thread the supplied rubber mount into the hole in the engine compartment as shown. d.
f. Install the inlet pipe into the coupler on the throttle body. This should be done by sliding the bracket side of the pipe through the hole in the inner fender. Secure the pipe using a #40 hose clamp. g. Align the inlet pipe mounting bracket with the previously installed rubber mount. Secure the bracket using the supplied M6 washer and nut. h. Install the air filter on to the end of the lower inlet pipe. Push the filter over the pipe until the stop in the filter is reached.
AEM® intake system installed Stock air box system installed. 4. Reassemble Vehicle a. Fender liner and splashguard: Install the fender liner, lower splash guard and any hardware that was removed in steps 2f through 2g. NOTE: Failure to install the fender liner will result in diminished performance and increase the potential for engine damage due to water ingestion in rainy conditions. b. Wheel: Install the passenger side wheel using the factory torque specification (see owner’s manual). c.
AEM Air Intake System Warranty Policy AEM® warrants that its intake systems will last for the life of your vehicle. AEM will not honor this warranty due to mechanical damage (i.e. improper installation or fitment), damage from misuse, accidents or flying debris. AEM will not warrant its powder coating if the finish has been cleaned with a hydrocarbon-based solvent. The powder coating should only be cleaned with a mild soap and water solution.
