Equipped with AEM® Dryflow™ Filter No Oil Required! INSTALLATION INSTRUCTIONS PART NUMBER: 22-469 2004 2004 2003 2003 TOYOTA TOYOTA TOYOTA TOYOTA Matrix XR Corolla Matrix XR Corolla L4-1.8L L4-1.8L L4-1.8L L4-1.8L C.A.R.B. E.O. # D-392-28 C.A.R.B. E.O. # D-392-28 C.A.R.B. E.O. # D-392-21 C.A.R.B. E.O. # D-392-19 * NOTE: Legal in California only for racing vehicles which may never be used upon a highway AEM Induction Systems 1 (800) 992-3000 WWW: http://www.aemintakes.
PARTS LIST Description Element Parts Kit 2.75 X 5" Dry Ele. Short Pipe Hose; 5/16ID X 17"L Hose, Silicone 2.75x3" Blk. Mount, Rubber 1" X 6mm Zip Tie, 6 Long Spacer, 1.00 OD X .315 ID X .2 - Anodize Black Bracket; Assembly Bolt, Socket 8-32 X 5/16 SS Bolt, Hex M6-1 X 12mm Bolt, Hex M8-1.25 X 25mm Washer; 1"D X 1/4 Hole Fender Nut, M6 Hex Serrated 1/2" Bnd. Hose Clamp, 2.31-3.25" 1/2" Bnd. Hose Clamp, 2.56"-3.50" Qty.
Read and understand these instructions BEFORE attempting to install this product. Failure to follow installation instructions and not using the provided hardware may damage the intake tube, throttle body and engine. 1. Preparing Vehicle a. Make sure vehicle is parked on level surface. b. Set parking brake. c. If engine has run in the past two hours, let it cool down. d. Disconnect all negative battery terminals. e. Do not discard stock components after removal of the factory system. 2.
d. Loosen the two 10mm hose clamps at the throttle body and air box. Remove the stock rubber intake hose from the engine bay. e. Remove the air flow meter connector from the sensor. Remove the two small screws and remove the sensor from the air box. Use care when removing this component, as it can be easily damaged. Set the air flow meter aside in a safe place. f. Remove the large vacuum line from the engine side of the air box lid. g.
h. Release the two air box cover clips and lift the air box cover to gain access to the VSV with the blue connector on the back side of the cover. Press Push the tabBlue on the VSV and slide upwards to release the Tab VSV from the air box cover. i. Remove the air box lid from the vehicle. j. Remove the bolt holding the lower VSV bracket to the air box. k. Remove the phillips head screw that secures the metal bracket to the VSV. This bracket will not be reused with the AEM® intake system.
l. Remove the three bolts retaining the lower air box. Remove the lower air box from the vehicle. m. Remove the stock intake air duct from the engine bay. The duct is retained by one bolt and one plastic rivet. Pry the center of the plastic rivet up with a small screwdriver; the entire rivet should pull out. 3. Installation of AEM® intake system. a. When installing the intake system, do not completely tighten the hose clamps or mounting hardware until instructed to do so. ® b.
Thread into VSV e. Using the supplied M6 bolt, mount the VSV bracket assembly to the lower VSV from step 2k. f. Use the supplied M8 bolt to secure the assembly to the bracket beneath the master cylinder. Be sure that the spacer remains in place. Rest the upper VSV on the bracket as shown. The rear vacuum line may need to be pulled back slightly to clear the bracket. g. Use one of the supplied zip ties to secure the upper VSV to the bracket.
i. Place the supplied silicone hose on the throttle body. Loosely secure the hose with the two supplied 2.75” hose clamps. j. Install the supplied rubber mount onto the metal lower air box bracket. See diagram below for proper rubber mount installation. Bracket k. Install the AEM® intake pipe into the engine bay with the air filter already installed. The intake bracket should line up with the rubber mount. Loosely secure the bracket to the rubber mount with the supplied M6 washer and lock nut.
m. Replace the vacuum line removed in step 2g with the supplied length of 5/16” vacuum hose. Reuse the stock spring clamp. n. Use the other stock spring clamp on the intake pipe side of the 5/16” vacuum hose. Route the hose carefully to avoid kinks. AEM® intake system installed Factory air box system installed 4. Reassemble Vehicle a. Install the battery in the reverse order of removal. Reconnect the positive battery terminal.
5. CARB Sticker Placement a. The C.A.R.B. exemption sticker, (attached), must be visible under the hood so that an emissions inspector can see it when the vehicle is required to be tested for emissions. California requires testing every two years, other states may vary. 6. Service and Maintenance ® a. It is recommended that you service your AEM Dryflow™ filter every 20,000 miles for optimum performance. Use AEM Dryflow cleaning kit part # 21-110. b.
