User Manual

RECON Water Heaters Installation, Operation & Maintenance Manual
CHAPTER 5 – SAFETY DEVICE TESTING
Page 72 of 178 AERCO International, Inc.  100 Oritani Dr.  Blauvelt, NY 10913 OMM-0103_0A
PRI: 10/28/2014 Phone: [phone] GF-147
5.6.2 Delayed Interlock Test
Delayed Interlock Test
1. Remove the cover from the I/O Box and locate the DELAYED INTL’K IN terminals (see
Figure 2-12).
2. Start the unit in the Manual Mode at a valve position between 25% and 30%.
3. If there is a jumper across the DELAYED INTL’K IN terminals, remove one side of the
jumper. If the interlock is connected to a proving switch of an external device, disconnect
one of the wires leading to the proving switch.
4. The unit should shut down and display a DELAYED INTERLOCK OPEN fault message.
The FAULT LED should be flashing.
5. Reconnect the wire or jumper removed in step 3 to restore the interlock.
6. Press the CLEAR button to reset the fault.
7. The unit should start.
5.7 FLAME FAULT TESTS
Flame faults can occur during ignition or while the unit is already running. To simulate each of
these fault conditions, proceed as follows:
Flame Fault Tests
1. Set the ON/OFF switch to the OFF position.
2. Place the unit in the Manual Mode and set the valve position between 25% and 30%.
3. Close the manual gas shutoff valve located between the Safety Shut-Off Valve (SSOV) and
the Air/Fuel Valve (see Figure 5-3).
4. Set the ON/OFF switch to the ON position to start the unit.
5. The unit should shut down after reaching the Ignition cycle and display FLAME LOSS
DURING IGN.
6. Open the valve previously closed in step 3 and press the CLEAR button.
7. Restart the unit and allow it to prove flame.
8. Once flame is proven, close the 1” manual gas shut-off valve located between the SSOV
(Figure 5-3) and the Air/Fuel Valve.
9. The unit should shut down and execute an IGNITION RETRY cycle by performing the
following:
a) The unit will execute a shutdown purge cycle for a period of 15 seconds and display
WAIT FAULT PURGE.
b) The unit will execute a 30 second re-ignition delay and display WAIT RETRY PAUSE.
c) The unit will then execute a standard ignition sequence and display WAIT IGNITION
RETRY
.
10. Since the manual gas shutoff valve is still closed, the unit will shut down and display FLAME
LOSS DURING IGNITION following the IGNITION RETRY cycle.