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11202 INSTALLATION INSTRUCTIONS

WARNING!

The fuel system may be under pressure. Do not open the fuel system until any pressure has been

relieved.

The enclosed Aeromotive fuel pump utilizes an o-ring sealed AN-08 style by-pass port and o-ring sealed AN-10 style

inlet and outlet ports; these ports are NOT PIPE THREAD and utilize NO THREAD SEALANT.

This fuel pump is intended for LIMITED STREET USE or RACE applications, to use this pump in your vehicle’s fuel

system, we strongly recommend the following

To use this pump in your vehicle’s fuel system, you must do the following:

• Utilize AN-10 size high pressure fuel lines, fittings and o-rings for all connections

from the fuel tank pickup to the fuel pump.

• Mount pump level or lower and as close to the bottom of the tank as possible.

• Install a 100 micron pre-filter and 10 micron post filter.

• If you are using a stock fuel tank, install a reservoir sump in the bottom-rear of

your fuel tank. Exercise extreme caution and follow all manufacturers’

recommendations when installing a reservoir sump. (Sump part # 15650)

• Tank/Fuel cell must have at least a ½” tank vent.

• For long term driving applications where continuous run times exceed 30 minutes

and fuel capacity is less then 10 gallons, Aeromotive recommends the installation

of a pump voltage control module, Aeromotive p/n 16306.

Failure to follow the above recommendations may result in fuel leakage, bursting of the fuel lines, poor vehicle

performance and/or decreased fuel pump life! Improper installation will void all warranties for this product!

Aeromotive system components are not legal for sale or use on emission controlled motor vehicles.

Pump Specifications:

Outlet pressure/flow 0 psi / 350 GPH

By-Pass Pressure 18 psi

Current Draw 10.5 amps @ 12 psi

CAUTION:

Installation of this product requires detailed knowledge of automotive systems and repair

procedures. We recommend that this installation be carried out by a qualified automotive technician.

Installation of this product requires handling of gasoline. Ensure you are working in a well ventilated

area with an approved fire extinguisher nearby. Extinguish all open flames, prohibit smoking and eliminate

all sources of ignition in the area of the vehicle before proceeding with the installation.

Summary of content (5 pages)

PAGE 1
1202 INSTALLATION INSTRUCTIONS WARNING! The fuel system may be under pressure. Do not open the fuel system until any pressure has been relieved. The enclosed Aeromotive fuel pump utilizes an o-ring sealed AN-08 style by-pass port and o-ring sealed AN-10 style inlet and outlet ports; these ports are NOT PIPE THREAD and utilize NO THREAD SEALANT.
PAGE 2
Aeromotive Commonly Used Fittings 15607 AN-08 ORB to AN-08 Flare (bypass fitting) 15608 AN-10 ORB to AN-10 Flare (Inlet/outlet fitting) 15610 AN-10 ORB to AN-08 Flare (outlet fitting only) 15642 AN-10 ORB to AN-12 Flare (inlet fitting) A high capacity, fuel filter must be installed between the pump inlet and outlet. We recommend an Aeromotive AN10 size, replaceable element filter on the outlet and a AN-12 on the inlet. Call us for info.
PAGE 3
6. Connect the AN-10 fuel pump outlet to the inlet of your Aeromotive 10 micron fuel filter (10 micron for gas and 40 micron for alcohol) and the fuel filter outlet to your fuel line. Next, connect the other end of the fuel line to the pressure regulator in the vehicle’s engine compartment (call us for regulator recommendations). 7. If using a “dead head” style fuel system connect the AN-8 by-pass port to a return line that goes back into the fuel cell.
PAGE 4
12. The Pump Bypass regulator is pre-set at 18 PSI at the factory. If pump pressures above 18 psi are desired (as for limited duty such as drag racing applications) loosen the jam nut and turn the pump on. You can achieve this with the engine on or off by turning the adjustment screw clockwise to increase pressure, and counterclockwise to lower the pressure. When the desired pressure is obtained simply re-tighten the jam nut. 13. Shut the engine off.
PAGE 5
AEROMOTIVE, INC. LIMITED WARRANTY This Aeromotive Product, with proof of purchase dated on or after January 1, 2003, is warranted to be free from defects in materials and workmanship for a period of one year from the original date of purchase. No warranty claim will be valid without authentic, dated proof of purchase. This warranty is to the original retail purchaser and none other and is available directly from Aeromotive and not through any point of distribution or purchase.