OPERATOR’S MANUAL AG-BAG® INTERNATIONAL MB7010 HyPac A900015 ® Section 0 1 Ag-Bag International, Ltd.
USING THE MANUAL. This manual has been designed to be used with the G6000 Ag-Bagger®. Read this manual carefully to learn how to operate and service your Ag-Bagger® correctly. Failure to do so could result in personal injury or equipment damage. This manual should be considered a permanent part of your Ag-Bagger® and should remain with the machine when you sell or trade it. For ease of use this manual is divided into the following sections. Each section has its own Table of Contents and Index.
SAFETY BE A SAFE OPERATOR By thinking before acting and reading your operators manual you will be a SAFE OPERATOR. AVOID ACCIDENTS, most accidents, whether they occur in industry, on the farm, at home, or on the highway, are caused by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason most accidents can be prevented by recognizing the real cause and doing something about it before the accident occurs.
SAFETY Table of Contents SIGNAL WORDS .................................................................................................................................. 3 EQUIPMENT SAFETY GUIDELINES ................................................................................................... 4 LIGHTING AND MARKING .................................................................................................................... 4 SAFETY SIGN CARE: ....................................................
SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS . FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED! Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guard are removed.
SAFETY EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.
SAFETY SAFETY SIGN CARE: Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible • Replaced parts that displayed a safety sign should also display the current sign. Safety signs are available from your authorized Ag-Bag® Dealer or Ag-Bag International, Ltd. • HOW TO INSTALL SAFETY SIGNS: • Be sure that the installation area is clean and dry. • Decide on the exact position before you remove the backing paper.
SAFETY REMEMBER: Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized Ag-Bag® Dealer or Ag-Bag International, Ltd. BEFORE OPERATION: • Carefully study and understand this manual. • Do not wear loose-fitting clothing which may catch in moving parts. • Always wear protective clothing and substantial shoes.
SAFETY DURING OPERATION: • SAFETY CHAIN - if equipment is going to be transported on a public highway, a safety chain should be obtained and installed. Always follow state and local regulations regarding a safety chain and auxiliary lighting when towing farm equipment on a public highway. Be sure to check with local law enforcement agencies for your own particular regulations.
SAFETY FOLLOWING OPERATION: • Following operation, or when unhitching, stop the tractor, set the brakes, disengage the PTO and all power drives, shut off the engine and remove the ignition keys. • Store the unit in an area away from human activity. • Do not permit children to play on or around the stored unit. • Make sure all parked machines are on a hard, level surface and engage all safety devices. • Wheel chocks may be needed to prevent unit from rolling.
SAFETY • The use of a flashing amber light is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements. • When driving the tractor and equipment on the road or highway at night or during the day, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem. • Plan your route to avoid heavy traffic. • Be a safe and courteous driver.
SAFETY • Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate the skin. • When disconnecting hydraulic lines. Shut off hydraulic supply and relieve all hydraulic pres- sure. • Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid. If injured by escaping hydraulic fluid, see a doctor at once. Gangrene can result.
SAFETY This section of the manual presents the Labels used on the Ag-Bagger®. Also presented are other information that you should know in order to operate the Ag-Bagger® in a safe manner. Unless otherwise noted the decals shown are the actual decals used on the machine. DANGER LABELS FALL HAZARD Do NOT climb on or in. Moving parts can crush and cut. Falling into machine could result in serious injury or death. Read safety instructions in operator’s manual before climbing on or into this equipment.
SAFETY WARNING LABELS It is your Responsibility to Read, Understand, and Follow safe operating practices defined in the Operators Manual shipped with this unit. Failure to do so may result in Personal Injury to you or others. If the manual is missing, obtain a replacement from your Dealer. YOUR RESPONSIBILITY. As indicated on the label it is the responsibility of the operator for the safe operation of the Ag-Bagger®.
SAFETY WARNING LABELS (CONT.) SKIN INJECTION HAZARD. Avoid contact with high pressure fluid. BEFORE SERVICING: Relieve stored hydraulic pressure. Failure to follow this warning can result in serious injury. SKIN INJECTION HAZARD. Hydraulic oils and fluid under high pressure can be injected under the skin. The oil/fluid can cause serious illness. Always shut down the tractor and relieve all stored pressure on the hoses before servicing. Never run your hand over a hydraulic hose you suspect has a leak.
SAFETY WARNING LABELS (CONT.) ROTATING DRIVELINE KEEP AWAY. KEEP SHIELD IN PLACE U-joint yokes must be locked in place. Adjust tractor or drawbar and implement hitch to proper dimensions. Keep tractor master, shield, PTO guard, and implement guards in place. ROTATING DRIVELINE. The PTO shaft is an important part in the operation of the Ag-Bagger® it turns at a high rate of speed and the manufacturer has affixed a Danger Decal on it warning of the possibility of serious injury or death.
SAFETY CAUTION LABELS (CONT.) MAXIMUM TOWING SPEED. Although you can tow the Ag-Bagger on the open highway do not exceed 25 mile per hour. It should be remembered that the Ag-Bagger® does not have brakes, also the wheels and axles are not bolted to the frame but are held in place by a pin and hair pin. Under no circumstances should you tow the Ag-Bagger® while the wheels are in the bagging position.
SAFETY NOTICE LABELS (CONT.) HYDRAULIC OIL ONLY. The Operator’s Manual makes recommendations for the correct viscosity of hydraulic oil to be used in your Ag-Bagger® hydraulic system. To keep you warranty valid use only the viscosity listed in the Service and Maintenance section of the Operator’s Manual. To replace this decal reorder part number 1530028 from your Ag-Bag® Dealer. TRACTOR TO BE IN NEUTRAL . During the process of bagging the tractor is pushed forward as the bag fills.
SAFETY OTHER LABELS OIL CHAIN AT LEAST TWICE PER BAG OIL CHAIN. The chain is behind a safety shield located on the left side of the front of the Ag-Bagger. Follow all safety procedures for removing the shield. To prevent excessive wear oil the chain twice per bag. To replace this decal reorder part number 1530054 from your Ag-Bag® Dealer. ENGLISH/SPANISH. The final decal currently in use on the Ag-Bagger® is an old style Warning Decal. It has both English and Spanish instructions.
SAFETY OTHER LABELS (CONT.) WARNING PRECACION 1. DO NOT reach or place any part of your body inside the hopper. NO TRATE de alcanzar o ponga ninguna parta del cuerpo adentro de la mezcladora. 2. DO NOT attempt to service, remove or unclog any material while machine is in operation. NO TRATE de reparar, remover, o destapar material cuando la maquina esta en operacion. 3. DO NOT climb or ride on machine during operation or transport. NO TREPE o monte la maquina cuando esta en operacion or transportando. 4.
SAFETY INFORMATION SIGNS TRANSPORT SAFETY. These signs are provided for information purposes only. They do not appear on the Ag-Bagger®, but instead they are used as part of this manual in provide information of a safety nature.
SAFETY INFORMATION SIGNS (CONT.) SILAGE GASES - The ensiling process inside the bag may produce gases. Do not breath gases expelled from the bag. These gases may contain various forms of nitric fumes that can be harmful to your lungs. If enough fumes are inhaled they can be fatal. NOISE - Long-term exposure to loud noise can impair and cause loss of hearing. Use hearing protection. Bodily injury or death may occur.
SAFETY INFORMATION SIGNS (CONT.) NO SMOKING - Handle fuel with care while fueling. Fuel is extremely flammable and explosive. BATTERY - Handle battery with caution. Sulfuric acid in the battery’s electrolyte is strong enough to burn skin, cause blindness if splashed in eye’s and damage clothing. CABLES - Always wear protective gloves when handling cables for any reason. Serious injuries can occur. STOP MACHINE AND TURN OFF ENGINE TO ADJUST, LUBRICATE, OR SERVICE.
SAFETY Index B S BATTERY 21 Safety Instructions BEFORE OPERATION: 6 DURING OPERATION: 7 EQUIPMENT SAFETY GUIDELINES 4 FOLLOWING OPERATION: 8 How to Install Safety Signs: 5 LIGHTING AND MARKING 4 PERFORMING MAINTENANCE: 9 REMEMBER 6 SAFETY SIGN CARE: 5 TIRE SAFETY: 5 TRANSPORT OPERATIONS 8 SIGNAL WORDS 3 Signal Words CAUTION 3 DANGER 3 WARNING 3 L Labels - Caution Caution Labels 14 CHECK LUG NUTS 14 MAXIMUM TOWING SPEED 15 Labels - Danger Danger Labels 11 FALL HAZARD 11 Labels - Information Only BATTERY
M ACHINE OVERVIEW The machine overview section shows and identifies the location of many of the commonly used features of the Ag-Bagger®. The pictures should be used as a reference to quickly locate the different options and features of your Ag-Bagger®. Also the terms Front, Rear, Right-Side, and Left-Side are used else where in this manual for you convenience. AG-BAGGER® MODEL MB7010 HyPac Section 2 1 Ag-Bag International, Ltd.
M ACHINE OVERVIEW Table of Contents FRONT VIEW ....................................................................................................................................... 3 REAR VIEW ......................................................................................................................................... 4 RIGHT SIDE VIEW ............................................................................................................................... 5 LEFT SIDE VIEW ...............
M ACHINE OVERVIEW 13 14 15 16 17 18 19 20 12 21 11 11 10 9 9 1 2 3 8 7 6 5 4 3 2 1 FRONT VIEW 1. 385/65R 19.5 TIRE 2. FEED TABLE W HEEL 3. FEED TABLE W ING 4. FEED TABLE BELT - ENDLESS 5. FEED TABLE 6. ROT OR & STRIPPER BAR 7. BEATER BAR - LOWER Section 2 8. BEATER BAR - UPPER 9. W HEEL DRIVE 10. AIR BRAKE CANNISTER 11. W HEEL COLUMN 12. AIR CONDITIONER UNIT 13. SOUND GARD® CAB 14. FUEL & HYDRAULIC TANKS 3 15. INOCULANT APPLICATOR MOUNT 16. B AG BOOM 17. ENGINE COWLING 18.
M ACHINE OVERVIEW 12 13 14 15 16 11 17 10 9 18 1 8 7 6 5 4 3 2 1 REAR VIEW 1. 385/65R 19.5 TIRE 2. BAG PAN 3. TUNNEL FLOOR 4. ROT OR & STRIPPER BAR 5. ANCHOR SUPPORT 6. ANCHOR Ag-Bag International, Ltd. MB7010 HyPac November 2003 7. 10’ TUNNEL 8. W HEEL DRIVE 9. W HEEL COLUMN 10. ENGINE MOUNTING FRAME 11. RADIATOR SCREEN 12. ENGINE EXHAUST 4 13. B AG BOOM 14. BAG CRADLE 15. 10’ TUNNEL EXTENSION 16. SOUND GARD® CAB 17. O PERATOR’S PLATFORM 18.
M ACHINE OVERVIEW 6 8 7 10 9 11 12 5 4 3 1 2 1 RIGHT SIDE V IEW 1. 385/65R 19.5 TIRE 2. HYDRAULIC LIFT JACK 3. FEED TABLE 4. FEED TABLE W ING Section 2 5. FEED TABLE W HEEL 6. B ELT DRIVE 7. AIR CHAMBER 8. SAFETY MIRROR 5 9. ENGINE AIR CLEANER 10. ENGINE EXHAUST 11. BAG BOOM 12. RADIATOR SCREEN Ag-Bag International, Ltd.
M ACHINE OVERVIEW 9 10 8 7 4 6 5 4 3 2 1 LEFT SIDE V IEW 1. FEED TABLE W HEEL 2. FEED TABLE W ING 3. FEED TABLE 4. 385/65R 19.5 TIRE Ag-Bag International, Ltd. MB7010 HyPac November 2003 5. HYDRAULIC LIFT JACK 6. AIR CONDITIONER UNIT 7. ACCESS LADDER 8. O PERATOR’S PLATFORM 6 9. 10’ TUNNEL 10.
M ACHINE OVERVIEW Index Symbols O 10’ Tunnel 4, 6 10’ Tunnel Extension 4 385/65R 19.
FEATURES AND CONTROLS AG-BAGGER® MODEL MB7010 HyPac Section 3 1 Ag-Bag International, Ltd.
FEATURES AND CONTROLS SOUND-GARD® CAB Your Ag-Bagger® comes with the Sound-Gard® Cab. The below list is just a few of the features of this cab. - Quiet - High Visibility Day or Night - Tinted Safety Glass - Climate controlled cab - Adjustable Operators Seat - Standard Passenger Seat Ag-Bag International, Ltd.
FEATURES AND CONTROLS Cab Heating - A/C Controls For your comfort while operating the Ag-Bagger® the Sound-Gard® cab can be ordered with heating and air conditioning Heating Standard on SoundGard® Cab Air Conditioning Optional on Sound-Gard® Cab Cab Lights and Wiper Controls Located within easy reach of the operator’s chair the Sound-Gard Cab’s ® controls make operations easier.
FEATURES AND CONTROLS ARM REST CONTROLS The Arm Rest console keeps the bagging operation of your Ag-Bagger® at your finger tips. The electric over hydraulics keep the hydraulics out of the cab. 5 3 6 4 7 1. Signal Lights 2. Horn 3. Rotor Control 4. Beater Bar Direction 5. Diagnostics Gauge 6. Ignition Switch 7. Idle Speed 8. Mode Switch 9. Anchor Float 10. Anchor In/Out 11. Feed Table Lift/Lower 12. Tunnel Clean Out 13. Sprayer 14. Hyd Lift Jack Engine End 15. Hyd Lift Jack Cab End 16.
FEATURES AND CONTROLS 2 1 3 4 5 6 7 10 11 9 8 12 CENTER CONSOLE CONTROLS 1. Air Brake Control - Engine End 2. Feed Table Speed Control 3. Steering - Engine End 4. Wheel Drive - Engine End 5. Wheel Drive - Cab End 6. Steering - Cab End Section 3 7. Air Brake Control - Cab End 8. Air Brake Gauge - Cab End 9. Tachometer 10. Tunnel Clean Out Open Light 11. Air Brake Gauge - Engine End 12. Fuse Panel (not visible) 5 Ag-Bag International, Ltd.
FEATURES AND CONTROLS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Fuse Panel: Located on the left side of the Center Control Console the fuse panel allows easy access to the electrical control fuses on the Ag-Bagger® 1. DVC 10 2. Arm Rest Power 3. Open 4. Boom Light 5. Console Power 6. Right Pillar 7. Road Lights Ag-Bag International, Ltd. MB7010 HyPac November 2003 8. Air Conditioning 9. Field Lamps 10. Open 11. Wiper Power 12. Open 13. Cab Power Outlet 14.
FEATURES AND CONTROLS Liquid Inoculant Sprayer Your Ag-Bagger ® may be equipped with an inoculant applicator. Pictured here is a 55 gallon liquid applicator which is designed for wet inoculant. Optional Dry Inoculant Applicator Your Ag-Bagger ® may be equipped with an inoculant applicator. Pictured here is a dry inoculant applicator which is designed for dry inoculant. Optional Jumbo Inoculant Applicator Your Ag-Bagger ® may be equipped with an inoculant applicator.
FEATURES AND CONTROLS Sweeping Hydraulic Tunnel Clean Out - Rear View Viewed from the back of the tunnel these hydraulic rams push the tunnel back towards the bag for ease in cleaning product from inside the tunnel. Standard Sweeping Hydraulic Tunnel Clean Out - Front View Viewed from the front, you can see how the tunnel back moves away from the rotor and will push the product into the bag. Standard Rotor Annealed and line bored the rotor has a 1 inch thick wall of the seamless constructed tube.
FEATURES AND CONTROLS b a Cast Alloy Tine Cap Design for durability and ease of replacement. The Tine Cap (a), spring clips (b) and rotor tooth (c) are shown here. Standard c S Cam Air Brake The S Cam Air Brake is used for ease of servicing and adjustment. As an industry standard Ag-Bag ® feels it is the best choice.
FEATURES AND CONTROLS Hydraulic Lift Jack Positioned at either end of the AgBagger® the Hydraulic Lift Jacks are used to assist in the service of your machine. Standard Platform Roller Cams Located below the Sound-Gard® cab and operators access platform these roller cams assist in the movement of the platform for service requirements. Standard Motor Platform Adjustment Located at each corner of the engine platform these adjusting bolts are used to adjust the tension of the belt drive.
FEATURES AND CONTROLS Double Beater Bars The Ag-Bagger® uses two beater bars. The upper bar (a) is independently operated with it’s own hydraulic motor and is reversible, while the lower bar (b) is chain driven in tandem with the rotor. The beater bars move the product evenly to the rotor. a b Standard Feed Table Wing The feed table wing allows the product to be unloaded into the feed table. An optional extension is available.
FEATURES AND CONTROLS Feed Table Wheel a Fitted with replaceable cleats (a) and packable wheel bearings (b), the feed table wheel is designed to roll across hard or soft surfaces. b Standard Hydraulic Lift Jack Controls - External Located on either end of the AgBagger® these controls operate the lift jacks. Switches 14 & 15 on the Arm Rest Console operate the jacks from inside the cab.
FEATURES AND CONTROLS Feed Table Adjuster This adjuster is used for maintaining the proper alignment on the feed table belt. There is an adjuster on either side of the feed table. Standard Cable Anchor NEED NEW PICTURE Used to aid in the compaction of product in the bagging operations, the cable anchor (shown in the transport position) is controlled by hydraulics. Standard Hydraulic Bag Pan For ease of operation hydraulics are used to extend and retract the bag pan for ease of putting on bag.
FEATURES AND CONTROLS RA3500 Planetary Ag-Bag uses the RR3500 planetary for rugged durability. Standard Access Ladder Made of aluminum the operator’s access ladder easily slides under the operator’s cab when not in use, and makes for legal transport. Standard Air Outlet Added for your convenience, the air outlet can be used for servicing you Ag-Bagger, in the field, without having a portable compressor. This outlet is located under the engine platform. Standard Ag-Bag International, Ltd.
FEATURES AND CONTROLS Bag Boom Operated by hydraulics the bag boom swings forward and back and also extends. The bag boom can be used for installing tunnel extensions as well as installing the Ag-Bag® Bag. Standard Bag Boom Swing For ease of operating the bag boom, a hydraulic ram has been added to swing the boom back and forth. Standard Bag Boom and Pan Controls Located below the engine platform on the rear of the Ag-Bagger® these controls are used to lift and lower the bag pan.
FEATURES AND CONTROLS Pintle Hitch The Pintle Hitch, when properly installed allows for the towing of the Ag-Bagger®. Before towing your Ag-Bagger® make sure you know and understand all laws in your area. Standard Feed Table Lock The Feed Table Lock is used to lock the feed table in the up position for transport. It is strongly recommended that you do not move your Ag-Bagger® from one bagging location to another with out first locking the feed table.
FEATURES AND CONTROLS Hydraulic Wheel Drive Your Ag-Bagger ® is equipped with four wheel drive. Each wheel is driven by separate wheel drive units. Standard Hydraulic Pressure Gauges Located to the left of the operator’s counsel, outside the cab, these gauges are used to monitor hydraulic pressure as follows 1 2 1. Anchor Pressure 2. System Pressure - Cab End 3.
FEATURES AND CONTROLS Air Conditioner Installed as an option the Red Dot air conditioner will keep you cool in the warmest of weather. Optional Ag-Bag International, Ltd.
FEATURES AND CONTROLS Index A H Access Ladder 14 Air Brake Control - Cab End 5 Air Brake Control - Engine End 5 Air Brake Gauge - Cab End 5 Air Brake Gauge - Engine End 5 Air Conditioner 18 Air Outlet 14 Anchor Float 4 Anchor In/Out 4 Arm Rest Controls 4 Horn 4 Hyd Lift Jack Cab End 4 Hyd Lift Jack Engine End 4 Hydraulic Bag Pan 13 Hydraulic Lift Jack 10 Hydraulic Lift Jack Controls - External 12 Hydraulic Pressure Gauges 17 Hydraulic Wheel Drive 17 B Bag Boom 15 Bag Boom and Pan Controls 15 Bag Boom S
SETUP AND OPERATING PROCEDURES To obtain the best performance from your Ag-Bagger® it is important that you read and understand the setup and operating procedures contained in this manual. You should also assure that all personal who will be operating the Ag-Bagger® read and understand this material. Special attention should be paid to the warnings contained in the manual. Remember Safety is First in operating this equipment.
SETUP AND OPERATING PROCEDURES Table of Contents PRE-OPERATION CHECK LIST ......................................................................................................... 3 OPERATOR’S PLATFORM POSITIONING ......................................................................................... 4 PINTLE HITCH ...................................................................................................................................... 5 WHEEL POSITION ........................................
SETUP AND OPERATING PROCEDURES PRE-OPERATION CHECK LIST Prior to operating your Ag-Bagger® it is important that you preform the following checks. _____ Review Service Manual to make sure all scheduled maintenance has been preformed. _____ Check the following fluid levels. Levels should not exceed manufactures recommendations.
SETUP AND OPERATING PROCEDURES OPERATOR’S PLATFORM POSITIONING Operator’s Platform Release Rod. This rod is used when moving the Operator’s Platform from transport to operating positions. By pulling the rod the platform is released and will move in and out to the desired position. Operator’s Platform - Transport Position This illustration shows the Operator’s Platform in the transport/storage position, also note that the access ladder is placed under the platform in it’s storage area.
SETUP AND OPERATING PROCEDURES PINTLE HITCH The Pintle Hitch is designed for towing the Ag-Bagger® on the open road. It is recommended that you know and follow all local laws dealing with moving farm equipment in your area. Remember the Maximum Towing Speed on your AgBagger® is 25MPH. 1 A 2 There are three main pieces to the hitch, (1) brace, (2) hitch, and (3) lock pin with hair pin. To install (ref B) remove pin 3 and pull out hitch 2.
SETUP AND OPERATING PROCEDURES W HEEL POSITION Setting the wheel position is very important in the operation of your Ag-Bagger®. Using controls 3 and 6 on the Center Console pictured in this manual. Picture (A) depicts the wheel controlled by control 3 and picture (B) is controlled by control 6. A 2 1 3 Picture (A) shows the positioning of arrows 1,2, and 3 when the wheel drive is in the towing or moving position. Arrows 1 and 2 should be pointing towards each other.
SETUP AND OPERATING PROCEDURES ARM REST CONTROLS The Arm Rest console keeps the bagging operation of your AgBagger® at your finger tips. The electric over hydraulics keep the hydraulics out of the cab. 5 3 6 4 7 2. Horn Switch: Press and hold top to sound horn. 8 1 1. Signal Lights Switch: Press the top of the switch to illuminate the green light. Press the bottom of the switch to illuminate the red light. 2 3. Rotor Control: Press top of switch to start rotor and lower beater bar.
SETUP AND OPERATING PROCEDURES ARM REST CONTROLS (CONT .) 8. Mode Switch: Press switch to access the pre-programed speed of 1800 RPM. This is the best speed for hay. 9. Anchor Float Switch: Turn OFF during the bagging operation. Turn ON to allow the anchors to float out. 10. Anchor In/Out Switch: Press the top of the switch (IN) to power anchors into the tunnel. Press the bottom of the switch (OUT) to power anchors away from the tunnel. Watch the anchor scale for position of the anchors.
SETUP AND OPERATING PROCEDURES ARM REST CONTROLS (CONT .) 13. Sprayer Switch: Press the top of the switch to turn ON the inoculant applicator. Press the bottom of the switch to turn OFF the inoculant applicator. 5 3 6 4 7 15. Lift Jack Switch - Cab End: Press and hold top of the switch to LIFT the cab end of the AgBagger® off the ground. Press and hold the bottom of the switch to LOWER the engine end to the ground. 8 1 14.
SETUP AND OPERATING PROCEDURES CENTER CONSOLE CONTROLS 2 1 3 4 5 6 7 10 11 9 8 12 1. Air Brake Control - Engine End: Regulates the brake pressure on the cab end of the AgBagger®. 2. Feed Table Speed Control: Forward moves the belt/feed towards the rotor. Back moves the belt/feed away from the rotor. 3. Steering - Engine End: Move the handle to turn the wheel position. Use the mirror to observe Ag-Bag International, Ltd. MB7010 HyPac November 2003 white arrows for wheel position.
SETUP AND OPERATING PROCEDURES CENTER CONSOLE CONTROLS (CONT .) 2 1 3 4 5 6 7 10 11 9 8 12 9. Tachometer: Indicates engine RPM. 10. Tunnel Clean Out Open Light: When lit this light indicates that the tunnel clean out sweep is open. 11. Brake Pressure Gauge Engine End: the red indicator needle is the system pressure. The white needle is the engine end operating pressure. 12. Fuse Panel (not shown) Do not operated Rotor when this light is lit. Section 4 11 Ag-Bag International, Ltd.
SETUP AND OPERATING PROCEDURES SIGHT GAUGE LOCATIONS Planetary Sight Gauge Located on the front side of the Ag-Bagger® below the engine compartment. This gauge indicates the level of fluid in the planetary. Use only liquid recommended in the Service and Maintenance section of this manual. Fuel Gauge Located inside the operator’s cab, on the right hand cab frame, the gauge indicates fuel tank level. Refer to the Service and Maintenance section of this manual for specifications.
SETUP AND OPERATING PROCEDURES SIGHT GAUGE LOCATIONS (CONT .) Hydraulic Tank Sight Gauge Viewable only from inside the operator’s cab the gauge is located between the fuel and hydraulic tanks. The gauge indicates hydraulic tank level as well as temperature. See the Service and Maintenance section of this manual for specifications. Section 4 13 Ag-Bag International, Ltd.
SETUP AND OPERATING PROCEDURES CHECK FOR HYDRAULIC LEAKS Checking for Hydraulic Leaks Before starting engine and charging the hydraulic system do a slow walk around the Ag-Bagger®. Inspect all hydraulic connections for any indications of fluid seepage. Using a clean dry rag wipe area where there might be an indication of leakage. Remember to never place your hand over any hydraulic hose, fitting or pipe while the engine is running and the hydraulic system is charged.
SETUP AND OPERATING PROCEDURES CHECK SYSTEM PRESSURE Before you can check the system pressures you need to let the engine run for several minutes. Check System Hydraulic Pressure. Because the Ag-Bagger® has a split hydraulic system, two gauges are required in order to check the system. The systems are grouped as (1) Cab End Pressure and (2) Engine End Pressure. The recommend pressure should be 3000 psi on both gauges.
SETUP AND OPERATING PROCEDURES TUNNEL EXTENSION - INSTALL The tunnel extension is stored on the top of the tunnel. Use the following procedure to install the tunnel on your Ag-Bagger®. (This procedure is best accomplished by two people) 1 22 a. Attach the bag boom hitch to the eye located on the center of the tunnel extension. Fig 1. b. Remove the hair pin and locking pin from the tunnel extension located on the center of the extension and the back of the inoculant applicator plate. Fig 2.
SETUP AND OPERATING PROCEDURES FEED TABLE PREPARATION 1 Crush Hazard Exists Make sure area under feed table is clear before lowering the Feed Table. Check for clearance in front of the feed table. A minimum of 20ft clearance should be maintained. 1. Unhook the feed table locking pins. 3 2 Lower the feed table to the ground. (See page 8 item #11) a. Press bottom of switch to lower the feed table. b. Immediately release the switch to stop feed table. 3.
SETUP AND OPERATING PROCEDURES IDENTIFYING YOUR AG-BAG® BAG Remember to use only Ag-Bag® bags. They are designed to fit and function properly. They are identified by the TRI-DURA® name on the box. The box end contains the following information: 1 2 1. The size of bag that is in the box. 2. The arrow on the side of the box should be pointing towards the Ag-Bagger® W HAT SIZE AG-BAG® BAG CAN I USE? MB7010 HyPac 10 Foot Tunnel TD1015 TD1020 TD1025 TD1030 Ag-Bag International, Ltd.
SETUP AND OPERATING PROCEDURES INSTALLING THE AG-BAG® BAG 1 a 1. Move the Ag-Bagger® to the position where you want the bag to begin. Make sure you have about 10’ of clear area behind the tunnel. b 2. Using the steering controls on the center console move the wheels into bagging position, make sure that arrows (1a) and (1b) align. 3. After moving the wheel make sure the locking pin located behind arrow (1b) is not in the locked position as shown in fig.2. 2 3 Machine damage may occur.
SETUP AND OPERATING PROCEDURES INSTALLING THE AG-BAG® BAG (CONT .) The next steps are preformed using the hydraulic control levers shown in fig.8. (8a) is for opening and closing the bag pan. (8b) moves the bag boom extension in and out. (8c) lowers and raises the bag boom cable. (8d) rotates the bag boom in and out. It is important that you have enough slack in cable to extend boom. 8. Feed out enough cable using control (8c) so the hook on the cable can be attached to the bag cradle.
SETUP AND OPERATING PROCEDURES INSTALLING THE AG-BAG® BAG (CONT .) 5. Remove the anchor from the transport hook located on the sweeping tunnel clean-out. Set it on the ground behind the anchor support. 8 a b c d 6. Using the Anchor In/Out control on the Arm Rest Counsel move the cables in until the anchor is pulled snugly into the socket support. Make sure the Anchor Float switch is in the OFF position. 9 7.
SETUP AND OPERATING PROCEDURES INSTALLING THE AG-BAG® BAG (CONT .) 11. Continue to raise the bag and rotate it toward the tunnel pulling the sides of the bag out to fit around the tunnel extension. Pick up the lower part of the bag and place it into the bag pan making sure it is laying flat in the bag pan. When this is done move the bag back and set the cradle down onto the tunnel. Do not rest the bag on the extension. 11 Remove all the tape or ropes that hold the bag folds together. 12.
SETUP AND OPERATING PROCEDURES INSTALLING THE AG-BAG® BAG (CONT .) Seal the Beginning End of the Bag 2 1. Pull off enough bag to apply the seal. Pull from the inside folds, not the outside folds (white on the outside, black on the inside). Make sure you pull the bag under the bag bungee cord. 2. Seal the end of the bag using Master Seal®. Follow the instructions included with the Master Seal ® . Master Seal ® , tool, and sealing board are available from your Ag-Bag ® Dealer. 3d 3e 3.
SETUP AND OPERATING PROCEDURES BAGGING PROCEDURE T HINK SAFETY AT ALL T IMES It is important that you set up a communications system between the operator of the AgBagger® and all other persons involved in the bagging process. By using a combination of the Communications lights located on the cab and engine cowling and the horn. These communications devices are controlled by buttons located on the Arm Rest Console. Once this system is setup, to eliminate confusion, it should not be changed.
SETUP AND OPERATING PROCEDURES BAGGING PROCEDURE (CONT .) START-UP PROCEDURE 1. Using the warning procedure setup as part of your communications discussed on the prior page warn all people to move away from the Ag-Bagger® After giving them enough time to clear the area, use the safety mirrors and visually make sure the area is clear. 2. Start the Engine. Using switch #6 shown on page 7, follow the procedures outlined in the Operator’s Manual for the engine installed on your Ag-Bagger®.
SETUP AND OPERATING PROCEDURES BAGGING PROCEDURE (CONT .) REMOVING T HE AG-BAG® BAG It is important that you monitor the length of the bag and the number of folds remaining on the tunnel. Start the following procedure when there is 6 - 7 folds of bag remaining on the tunnel. 1. Prior to the last load pull anchor in. Increase the brake pressure, and using switch #10 on page 8 pull the anchors in. When the final load is in the bag there should be approximately 5 folds left on the tunnel. 2.
SETUP AND OPERATING PROCEDURES PREPARE THE AG-BAGGER® FOR TRANSPORT Feed Table Transport 1 1. Unlock the wings. You may find either of the locks at right. 2. Fold the wings flat onto the Feed Table then lock the wings together with the load binder. 2 3. Lift the Feed Table (See page 8 switch #11) 4. Lock Feed Table in the upright position. 4 Section 4 27 Ag-Bag International, Ltd.
SETUP AND OPERATING PROCEDURES PREPARE THE AG-BAGGER® FOR TRANSPORT Wheel Transport a 1. Using the steering controls on the center console move the wheels into transport position. b 2. Align the arrows on the wheel column. Maker sure arrows (a) and (b) align. 3. Lock the wheels. Tunnel Extension Transport 1 42 1. Latch bag boom hook to lifting lug at top of tunnel extension. 2. Remove pins from all sockets, and pull extension away from tunnel. 3.
SETUP AND OPERATING PROCEDURES PREPARE THE AG-BAGGER® FOR TRANSPORT Anchor Transport 1. After removing anchor from the bag during bagging operation move anchor to hook located in the tunnel and hang it there. 1 2. Fold anchor support socket back into tunnel. 2 3. Using the controls on the Arm Rest Console take the slack out of the cable. 2 Caution should be used to leave some slack in the cables. Pulling to tight will cause cable to kink.
SETUP AND OPERATING PROCEDURES TOWING THE AG-BAGGER 1. Using the lift jack raise the Ag-Bagger® 2. Lineup the towing vehicle with the pintle hitch. Make sure you use a vehicle rated to tow your AgBagger. 3. Using the lift jack lower the Ag-Bagger® onto the pintle hitch. 4. Shut off Ag-Bagger® engine. 5. Connect the Ag-Bagger® lights to the tow vehicle. The connector should have been installed to the four wire harness. 6.
SETUP AND OPERATING PROCEDURES Index A H S Accessory Plug-In 9 Air Brake Control - Cab End 10 Air Brake Control - Engine End 10 Air Brake Gauge - Cab End 10 Anchor Cable Gauge 12 Anchor Float Switch 8 Anchor In/Out Switch 8 Anchor Pressure Gauge 14 Anchor Transport 28 Arm Rest Controls 7 Horn Switch 7 Hydraulic Tank Sight Gauge 13 Signal Lights Switch 7 Size Ag-Bag® Bag Can I Use? 18 Sprayer Switch 9 Start-up Procedure 25 Starting the engine.
BAGGING BAGGING AND THE T ERRAIN AND THE TERRAIN This section deals with placing the bag and preparing the site for best results. Also covered is keeping the correct tension on the cables for best compactions. The information contained here will help you to protect you investment in the feed you bag. It is important you familiarize yourself with the information contained here as well as the information presented in the attached Appendixes.
BAGGING AND THE T ERRAIN Table of Contents BAG GUARANTEE ............................................................................................................................... 3 BAGGING SURFACE ........................................................................................................................... 4 BAD WEATHER BAGS ........................................................................................................................ 4 PROTECT AGAINST THE WIND ...............
BAGGING AND THE T ERRAIN BAG GUARANTEE We, at Ag-Bag®, can offer this unequaled guarantee because of our commitment to quality, years of experience as the leading manufacture of silage bags, and use of the latest plastic technology. We recognize that the quality and reliability of the bagging system is dependent on a team effort between Ag-Bag® and you, the customer. Our part of the teamwork is to provide you with a top quality silage bag.
BAGGING AND THE T ERRAIN BAGGING SURFACE Bag uphill rather than downhill. Avoid bagging on a side hill. The Ag-Bagger® can drift and bags may roll. Do not bag on a side hill. Tip-over or bag roll may result. Surface conditions may affect bagging quality and ability. Soft ground conditions will act as a brake and may cause the Ag-Bagger® to sink. A hard clean and level surface is best to bag on. By clearing the area rodent problems can be eliminated.
BAGGING AND THE T ERRAIN FILLING THE BAG Over stretching the bag does void the bag warranty. Follow the guidelines for bag stretch included inside your box of Ag-Bag® bags. Haylage and Corn silage – Apply enough anchor pressure to fill bag within 2-inches of the top of the tunnel. Keep the bags stretch bars under 5-1/2 inches. Grains – grains tend not to fill the bag to the top of the tunnel, regardless of anchor pressure.
BAGGING AND THE T ERRAIN PRODUCT MOISTURE Refer to the “3M’s of Silage” for information on product moisture level. Moisture levels play an important part of product quality. Dry Product Over stretching the bag does void the bag warranty. Follow the guidelines for bag stretch included inside your box of Ag-Bag® bags. Ag-Bag International, Ltd. MB7010 HyPac November 2003 Dry product makes a lumpy bag. Long dry chop is hard on the AgBagger®.
BAGGING AND THE T ERRAIN Index A Anchor In 5 Anchor Out 5 B Bad Weather Bags 4. See also Weather Bag Guarantee 3 Bag Shape. See Bagging Bagging Bagging Surface 4 Filling the Bag 5 Bagging Surface 4. See also Bagging C Controlling Bag Stretch 5 Correcting Bag Stretch. See Bagging D Dry Product 6. See also Moisture F Filling the Bag 5. See also Bagging M Moisture Dry Product 6 Product Moisture 6 Wet Product 6 P Product Moisture 6. See also Moisture Protect Against the Wind 4.
T ROUBLESHOOTING This section is not intended to address all the problems that might arise during bagging. It is intended to review some of the common problems that might arise during the bagging operation. If problems arise that are not covered here please contact you Ag-Bag® Dealer for help. It is important to remember to follow all safety procedures while preforming any problem corrections outlined in Troubleshooting section. Section 6 1 Ag-Bag International, Ltd.
T ROUBLESHOOTING PROBLEM ROTOR DRIVE BELT SLIPPING ROTOR NOT TURNING CAUSE 1. To much belt deflection. 1. Adjust Belt Tension. See the Service and Maintenance Section. 2. Rotor plugged. 2. Slow down Feed Table belt. 3. Product binding lower beater bar. 3. Adjust chop or monitor moisture. 1. Rotor not engaged 1. Use Rotor switch to engage rotor. 2. Tachometer not operating correctly. 2. Replace tachometer sensor. 3. Drive belts improperly adjusted. 3. Adjust belt tension. 4.
T ROUBLESHOOTING PROBLEM ANCHORS WILL NOT RETRACT FEED TABLE BELT NOT M OVING CAUSE CORRECTION 1. Anchor float switch on. 1. Turn anchor float off. 2. Anchors out to far. To much pressure. 2. Pull machine ahead and retract anchors. 1. Feed Table Belt to Loose 1. Tighten both Feed Table belt adjustors to get belt moving and then follow up with tracking adjustment. FEED TABLE BELT NOT MOVING - 1. Feed is to wet and heavy and Feed Table motor is going over BELT IS TIGHT relief. 1.
T ROUBLESHOOTING PROBLEM CAUSE CORRECTION F EED TABLE B ELT NOT MOVING 1. AFC control may need reproFORWARD BUT WILL MOVE IN RE- gramming VERSE. 1. Contact your authorized AgBag® Dealer. ARM REST SWITCHES NOT WORK- 1. Fuse blown 1. Check/Change fuse #2 in fuse block ING CENTER CONSOLE SWITCHES NOT 1. Fuse blown WORKING EXTERIOR LIGHTS DON’T WORK Ag-Bag International, Ltd. MB7010 HyPac November 2003 1. Check/Changes fuse #5 in fuse block 1. Fuse blown 1.
SERVICE AND M AINTENANCE The information provided in this section of the Operator’s Manual is given for general information only. It is to help you to service and maintain the Ag-Bagger®. If more information is required contact you Ag-Bag® Dealer. By following these instructions the life of your investment will be lengthened. AG-BAGGER® MODEL MB7010 HyPac STOP MACHINE AND TURN OFF ENGINE TO ADJUST, LUBRICATE, OR SERVICE. Section 7 1 Ag-Bag International, Ltd.
SERVICE AND M AINTENANCE Table of Contents MACHINE SPECIFICATIONS ............................................................................................................... 3 SERVICE MANUALS ............................................................................................................................ 3 LUBRICANT SPECIFICATIONS ........................................................................................................... 4 CHAIN OIL SPECIFICATIONS ..........................
SERVICE AND M AINTENANCE Service Manuals It is your responsibility to read and understand not only this manual but all other manuals provided with your Ag-Bagger®. Currently AgBag® ships manuals for the following: 1. Diesel Engine Limited service or operation information will be provided for these items in this manual. Machine Specifications MB7010 HyPac Width - Towing ................ 8’6” Length - Towing ........... 18’10” Height ................................ 11’ Weight ...................
SERVICE AND M AINTENANCE Lubricant Specifications Parts Lubricants Clutch See Clutch Manual Bearings, Shafts, Slides & Splines Extreme Pressure Moly Grease Hydraulic System Grade 46 ISO Hydraulic Oil Planetary GL 80-140 Gear Oil synthetic Chain See Oil Chart Chain Oil Specifications Apply the proper weight oil according to surrounding temperature. The chart below gives recommended ranges.
SERVICE AND M AINTENANCE Bolt Specifications Not Graded Grade 5 Bolt Grade Not Graded Grade 8 Use - Torque Used for shields and covers. Self tapping. No Torque Specs Grade 5 No Torque Specs Grade 8 Used on brake calipers only. No Torque Specs Tire Specifications Tire Size 385/65R19.5 Pressure - Torque Pressure Cold: 110 lbs Torque: 270 ft lbs Grease Gun Decal This decal is placed at most lube fittings showing their location. STOP MACHINE AND TURN OFF ENGINE TO ADJUST, LUBRICATE, OR SERVICE.
SERVICE AND M AINTENANCE Electrical Fuse Box Specifications 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1. 10amp - DVC10 2. 25amp - Arm Rest Power 3. Open 4. 25amp - Boom Light 5. 10amp - Console Power 6. 10amp - Right Pillar 7. 25amp - Road Lamps 8. 25amp - Air Conditioning 9. 25amp - Field Lamps 10. Open 11. 25amp - Wiper Power 12. Open 13. 25amp - Cab Power Outlet 14. Open Constant Power 15. Open 16. Open 17. 10amp - Radio Memory/Dome 18. Open 19. Open 20.
SERVICE AND M AINTENANCE General Maintenance Schedule Group / Feature Wheels Wheel Column Post Wheel Lock Pin Wheel Brake Shaft Wheel Brake Slack Adjuster Arm Lug Nuts Rotor Idle Bearing Top Beater Bar Drive Bearing Top Beater Bar Idle Bearing Bottom Beater Bar Idle Bearing Beater Bar Chain Oil Planetary Fluid Level HyPAC Cylinder Cylinder Pins Sheaves Lead Sheaves Bag Boom Extension Sleeve Base Bearings (spindle) Engine / Clutch Engine Feed Table Wheel Hub Drive Roller Bearing - Drive Side Drive Roller
SERVICE AND M AINTENANCE Install the Anchor Serious injury may occur. Always wear protective gloves while handling wire rope cable. Install The Anchor When you receive your AgBagger® the anchor and cable will already be installed. This procedure should be used if it becomes necessary to install new anchor cables. 1. Assure the Anchor Float Switch is in the OFF position. (Switch #9 on the Arm Rest Controls in this manual). 2.
SERVICE AND M AINTENANCE Anchor Cable Adjustment & Installation Anchor Cable Adjustment Most of the cable stretch will occur during the first bag, so adjustment needs to happen prior to the second bag. Also check each time the anchor are fully retracted. The anchor must be tight in the socket. To adjust follow step 1 and then proceed to step 4. Failure to maintain proper anchor adjustment may result in cable damage, which may not be covered by your warranty. e Anchor Cable Installation 1.
SERVICE AND M AINTENANCE Anchor Cable Adjustment & Installation (cont.) 3. Install the cable stop on the cylinder end. - Slide the cable (a) through the sleeve (b). - Unravel the cable (a) and wrap around the knob core (c). Keep the knob core halves flush. b a a. Cable b. Sleeve c. Knob Core - Tap the sleeve (b) down on to the knob core (c) and cable (a) with a hammer until secure. c 4. Manually pull the cable tight from the outside. 5.
SERVICE AND M AINTENANCE Feed Table Adjustment 2 7 1 3 5 4 2 6 3 4 5 1. Head Roller 2. Head Roller Adjustment - Dealer Only 3. Grease Points 4. Belt Adjuster Points 5 Feed Table Wheel Bearings 6. Tail Roller 7. Feed Table Motor STOP MACHINE AND TURN OFF ENGINE TO ADJUST, LUBRICATE, OR SERVICE. Section 7 11 Ag-Bag International, Ltd.
SERVICE AND M AINTENANCE Feed Table Adjustment (cont.) Adjust Feed Table Belt 1. Adjustment Bolt 2. Adjustment Lock Nut 1 2 To adjust belt: - Tighten adjustment bolt to push belt away for the side you have tightened. - Loosen the bolt to bring belt to the side you have loosened. Do not over tighten belt, this may result in premature wear of bearings. Feed Table Head Roller 1. Head Roller Adjustment Bolt 2. Head Roller Adjustment Lock nut 1 2 Only trained Dealer should make this adjustment.
SERVICE AND M AINTENANCE Feed Table Adjustment (cont.) Drive Chain Adjustment 1. Drive Chain 2. Feed Table Drive Motor 3. Adjustment Lock Nut 4. Adjustment Bolt 5. Mounting Plate Bolts Lubricate Chain Daily. See Oil Specification in this manual. 2 1 5 3 To adjust chain, loosen the four mounting plate bolts (5) holding the mounting plate. Loosen the adjustment lock nut (3). Using the adjustment bolt (4) tighten or loosen the chain. There should be NO deflection in this chain.
SERVICE AND M AINTENANCE Belt Drive Adjustment 2. Loosen nut (B) at each corner of the engine frame. 3. Turn nut (A) equal number of turns at each corner of the engine frame in the same direction. This will help keep the engine skid level. Actual adjustment may only take 1/8 to 1/4 turn. A B After the first adjustment, the drive belts should not require more adjusting. Follow these tension standards. - Ideal tension is the lowest tension at which the belt will not slip under peak load conditions.
SERVICE AND M AINTENANCE Beater Bar Chain Tension Beater Bar Chain Tension 1 1. Beater Bar Chain 2. Chain Tensioner 3. Chain Tensioner Spring 2 3 There is no adjustment needed for this chain, the tensioning spring maintains a constant pressure on the chain. Lubricate the chain according to the schedule in this manual. Air Brakes Adjusting Air Brake Adjusting 1. Release the brake pressure. 2. Slide the slack adjuster sleeve (2) up. Use a 9/16” wrench on the slack adjusting nut (3). 3.
SERVICE AND M AINTENANCE Tine Cap Replacement Tine Cap Replacement 3 2 4 1 The tine cap can be replace on the rotor while in the machine. A. Remove spring pins (1) and (2) from the cap (3) and tooth (4). B. Slide the tine cap (3) from the tooth (4). C. Slide the new tine cap (3) onto the tooth (4). D. Install the spring pin (2) through the whole in the tine (3) and tooth (4). 1. 1/4 Spring Pin 2. 3/8 Spring Pin 3. Tine Cap 4. Rotor Tooth E. Install the spring pin (1) into spring pin (2). F.
SERVICE AND M AINTENANCE Index A S Adjust Feed Table Belt 12 Air Brake Adjusting 14 Anchor Cable Installation 9 Anchor Cable Adjustment 9 Specifications Bolt Specifications 5 Chain Oil Specifications 4 Lubricant Specifications 4 MB7010 HyPac 3 Tire Specifications 5 B Beater Bar Chain Tension 14 Bolt Specifications 5 T C Tine Cap Replacement 16 Tire Specifications 5 Chain Oil Specifications 4 D Drive Chain Adjustment 13 E Electrical Fuse Box Specifications 6 F Feed Table Head Roller 12 G Gener
BAGGING INSTRUCTIONS Appendix C discusses the bagging operation in greater detail than other sections of this manual. It is recommended that you review this section prior to starting to bag. AG-BAGGER® MODEL MB7010 HyPac Appendix C 1 Ag-Bag International, Ltd.
BAGGING INSTRUCTIONS Table of Contents BAGGING INSTRUCTIONS ................................................................................................................ 3 1. THE CROP ....................................................................................................................................... 3 2. BAG LOCATION – PICK AN AREA USING THESE RECOMMENDATIONS: ................................ 3 3. BAG INSTALLATION........................................................................
BAGGING INSTRUCTIONS BAGGING INSTRUCTIONS In order to get the benefits without the risk of VOIDING the WARRANTY, the customer must: • • Prior to bagging read the Operator’s Manual and the 3M’s OF Silage (appendix B) Notify Ag-Bag® within 24 hours of the discovery of a bag failure. Ag-Bag® will provide for an onsite review of the situation. 1. THE CROP A Maturity (Pre-bloom) B Moisture Level (65 percent target) C Crop Length (3/4” target) (See Appendix B) 2.
BAGGING INSTRUCTIONS 4. BAGGING PRESSURE A When filling the bag, is should not be stretched more than 2 inches above the tunnel. B LESS brake press is required when: 1 Bagging up hill 2 Bagging with a large tractor or pushing a large truck 3 Bagging in muddy or soft sandy soils 4 Bagging extremely wet feed (above 75% moisture) 5 Bagging dry grains (makes a flatter bag), the bag will not always reach to top of tunnel.
BAGGING INSTRUCTIONS BAG INFORMATION Bag Code TD810 TD815 TD820 TD913 TD915 TD920 TD1015 TD1020 TD1025 TD1125 TD1225 TD1230 TD1250 TD1450 Bag Size Inoculant Index 8’ x 100’ 8’ x 150’ 8’ x 200’ 9’ x 135’ 9’ x 150’ 9’ x 200’ 10’ x 150’ 10’ x 200’ 10’ x 250’ 11’ x 250’ 12’ x 250’ 12’ x 300’ 12’ x 500’ 14’ x 500’ 1.0 1.4 1.9 1.6 1.8 2.2 2.2 3.0 3.6 4.2 5.2 5.
BAGGING INSTRUCTIONS Index B BAG INFORMATION 5 BAG INSTALLATION 3 BAG MANAGEMENT AND INSPECTION 4 BAGGING PRESSURE 4 C CAPACITY OF TONS PER RUNNING FOOT OF BAG 5 CROP 3 I INSPECTION 4 INSTALLATION 3 L LOCATION 3 M MANAGEMENT 4 P PRESSURE 4 PROTECTION FROM WIND 4 S SEALING 4 SUGGESTED FEED OUT RATES 5 U USAGE LIFE 4 V VENTING 4 VOIDING 3 W WARRANTY 3 WIND 4 Ag-Bag International, Ltd.
The 3M’s of Silage MANAGEMENT MATURITY Moisture
T HE 3M’S OF SILAGE Table of Contents 3M’S OF AG-BAG® SILAGE .................................................................................................................. 3 3M #1 – MANAGEMENT ....................................................................................................................... 3 3M #2 – MATURITY ............................................................................................................................... 8 SUGGESTED DAILY FEED OUT RATES ..............
T HE 3M’S OF SILAGE 3M’s of AG-BAG ® SILAGE 3M #1 – MANAGEMENT The “3M’s of Ag-Bag ® Silage” represent documented methods and technology of good silage making. Ensiling has proven to be the most efficient method of storing and preserving the nutrient value of your crops. We invite you to benefit from proven methods and profit-making concepts. Read on, it can change your future. T HE SOIL The soil should be fertile and pH balanced to insure good germination.
T HE 3M’S OF SILAGE such as acetic and butyric acids later used by lactobacilli and streptococci to produce lactic acid. Photolytic enzymes from the plant are also active in this phase, and they break down some of the plant proteins into amino acids. This phase of respiration is complete when the oxygen in the mass is completely depleted, and the action of the anaerobic microorganisms begin. Aerobic respiration lasts from 5 to 10 hours under good storage conditions.
T HE 3M’S OF SILAGE One, a controlled environment and two, they use bacteria to aid in the fermentation. The Ag-Bag® system is the controlled environment, Ag-Bag® Plus! inoculant is the necessary bacteria and enzymes to control the fermentation. Fermentation phase. Once anaerobic conditions are attained, several processes begin to happen. The plant cells start to breakdown. In wet forages this takes place in several hours. In dry forages, it can extend over a day or more.
T HE 3M’S OF SILAGE cellulase, were chosen because they break down the plant cell structure, making the feed more digestible and releasing more natural plant sugars. The results are a much faster fermentation and more preserved nutrients. It normally takes 21 days for feed to complete the fermentation process, but with the use of our silage inoculant the fermentation process is usually completed in 5 - 7 days.
T HE 3M’S OF SILAGE VENTING THE BAG Some feeds produce a large amount of nitrogenous oxide. This creates a gas from the respiration of the plants in the bag. It’s a perfectly normal process. In order for the gases to escape under controlled conditions, venting is a very important step in bagging. For that purpose, Ag-Bag ® recommends and sells reusable vent valves instead of cutting exhaust ports that you must later tape shut. Slide the lid open enough to allow the gases to escape.
T HE 3M’S OF SILAGE to feed in a shorter time of 7-10 days. 6. DO number and date bags for ease of testing and recall of material ensiled. 7. DO place bags in accessible area for easy feed removal. 8. DO place bags side-by-side for blending of feeds. 9. DO remove more than 1' of feed per day from the face of the bag to prevent aerobic instability and heating problems.
T HE 3M’S OF SILAGE AT WHAT M ATURITY DO WE CUT ALFALFA? ! Cut when the plant still is over 20 percent protein. This is no later than the late bud stage (before any flowers appear). Go to the field and grab that flowering point. You can tell when the bud is getting very hard. In fact, at the very late stage you actually can see that small, little will become the flower. Start as early as midbud if you have a lot of hay to put in, especially with first crop.
T HE 3M’S OF SILAGE Suggested Daily Feed Out Rates Winter Rates - October - April Bag Size Feet/Day Tons/Day 8' 9' 10' 11' 12' 1' 1' 2' 2-1/4' 2-1/2' 1 1-1/4 3 4 5-1/2 Summer Rates - May - September Bag Size Feet/Day Tons/Day 8' 9' 10' 11' 12' 2' 2-1/4' 2-1/2' 2-3/4' 3' 2 2-3/4 4 5 6-1/2 Bag Capacity Per Running Foot Bag Size Tons 8' 9' 10' 11' 12' 1 1-1/4 1-1/2 1-3/4 2-1/4 SUGGESTED DAILY FEED OUT RATES Ag-Bag International, Ltd.
T HE 3M’S OF SILAGE Cut Crop at the Proper Stage of Maturity % Crude Protein 10.7 8.0 8.0 8.0 % TDN Corn Silage Tassel Milk Glaze or Early Dent Full Dent 64.4 69.0 71.0 68.9 Alfalfa Silage Bud Stage 1/10 to 1/3 Bloom 1/2 to 3/4 Bloom Past Bloom 22.1 20.4 18.2 12.3 61.7 63.4 58.9 49.8 Oat Silage Boot Stage Late Milk to Early Dough Late Dough 15.3 8.5 8.3 65.8 65.0 63.5 Grass Silage Pre-Bloom Spike Milk Dough Mature 20.4 14.0 12.1 10.6 5.3 73.2 67.6 65.0 60.0 52.
T HE 3M’S OF SILAGE The Influence of State of Maturity on Corn Yield Silking Silage Weight (lbs. per acre) Dry Matter (lbs. per acre) Stalks and Leaves Ears and Husks 1 Day 16,000 12 Days 25,000 25 Days 34,000 49 Days 40,000 5,400 8,300 11,700 13,600 93% 7% 72% 28% 53% 47% 37% 63% How Harvesting Alfalfa Affects Digestibility, Consumption, Milk Production and Grain Requirements Cutting Date Early Bud Full Bloom Ag-Bag International, Ltd.
T HE 3M’S OF SILAGE 3M #3 – MOISTURE Ag-Bag® International recommends that forages be harvested at moisture levels ranging from 5568%. This insures best fermentation and digestibility of TDNs. Wilting of most forages will be necessary to attain the desired moisture. Note: For round or square bale silage, we recommend 45-55% moisture. Head chop grain should be harvested in the 30-40% moisture range. Snapped Earlage should be in the 30-45% moisture range.
T HE 3M’S OF SILAGE THE BEST BAG TO USE Ag-Bag® ’s bag is engineered to be the most Insist on using genuine Ag-Bag® bags for the best scientifically prepared to deal with all the elements. feed quality results. It is critical to maintain an The bag is made from oxygen-free environment in polyethylene resins with the bag. To repair a tear or ultraviolet inhibitors and puncture in the bag, use the special whiteners. repair tape from Ag-Bag®.
T HE 3M’S OF SILAGE DAIRY T ERMS TO KNOW Acid detergent fiber (ADF): Fiber measurement extracted with acidic detergent in a technique employed to help appraise the quality of forages. Includes cellulose, lignin, ADIN, and acid-insoluble ash. ADF is highly correlated with cell wall digestibility. The higher the ADF, the lower the digestibility or available energy. Carbohydrates (CHO): Includes the sugars, starch, cellulose, gums, and related substances.
T HE 3M’S OF SILAGE DAIRY T ERMS TO KNOW Forage: The vegetative portion of plants in a fresh, dried, or ensiled state which is fed to livestock. Grasses and legumes cut at the proper stage of maturity and stored to preserve quality. Green chop (fresh forage): Forages harvested (cut and chopped) in the field and fed directly to livestock. Also called zero grazing or soilage. Hay: Dried forage (grasses, alfalfa, clovers) used for feeding farm animals.
T HE 3M’S OF SILAGE DAIRY T ERMS TO KNOW Total mixed ration (TMR): A blend of all feedstuffs (forages and grains) in one feed. A complete ration that fits well into mechanized feeding and the use of computers to formulate least-cost rations. Unsaturated fat: A fat having one or more double bonds, not completely hydrogenated. Urea: A nonprotein organic nitrogenous compound. It is made synthetically by combining ammonia and carbon dioxide. Appendix B 17 Ag-Bag International, Ltd.
T HE 3M’S OF SILAGE Index Symbols E 3M #1 – MANAGEMENT 3 3M #2 – MATURITY 8 3M #3 – MOISTURE 13 3M’s of AG-BAG® SILAGE 3 Ensilage 15 Ensiling Process 3 A Feeding Out of the Bag 8 Fermentation Aerobic Fermentation 3 Respiration 3 Fermentation and Inoculants 4 Fermentation Starts 4 Phase 1 4 Phase 2 4 Phase 3 4 Phase 4 4 Phase 5 4 Fiber 15 Forage 16 Acid detergent fiber (ADF) 15 Acid detergent insoluble nitrogen (ADIN) 15 active fermentation 5 Adjusted crude protein (ACP) 15 Adjusting the Chopper 6 aer
T HE 3M’S OF SILAGE N V Neutral detergent fiber (NDF) 16 Nitrogen balance 16 Nitrogen-free extract (NFE) 16 nitrogenous oxide 7 Nonfiber carbohydrates 16 Nonprotein nitrogen (NPN) 16 vent tool 7 vent valves 7 Venting the Bag 7 W What s the Value of Corn Silage? 8 P Packing the Bag 6 pH 4 Planning Your Moisture 13 Principles of Ensiling Aerobic phase 4 Fermentation phase 5 Stable phase 5 Why use Ag-Bag® Plus!? 5 Protein equivalent 16 R Ration 16 Relative feed value (RFV) 16 Respiration 3, 4 Roughage 1
