AGA DUAL CONTROL Model No’s: DC3G & DC5G Installation Guide PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING SITE SURVEY OR INSTALLING THIS APPLIANCE.
CONTENTS SECTION PAGE PRODUCT SAFETY 3 GENERAL NOTES 4 DELIVERY REQUIREMENTS 4 GENERAL INSTALLATION REQUIREMENTS 4 APPLIANCE DIMENSIONS - AGA DC3G 5 APPLIANCE DIMENSIONS - AGA DC5G 6 TECHNICAL DATA 7 INSTALLATION 7 - 10 CONNECTION TO THE POWER SUPPLY - AGA DC3G 11 POWER SUPPLY - HOTCUPBOARD DC5G 12 MAINS CABLE ROUTING - AGA DC3G 13 MAINS SUPPLY LOCATION - AGA DC5 (HOTCUPBOARD OPTION) 14 FLUE SYSTEM 15 - 18 WIRING DIAGRAM - AGA DC3G 19 GAS SUPPLY - U.S.
PRODUCT SAFETY MEANING/DESCRIPTION WARNING/CAUTION SYMBOL An appropriate safety instruction should be followed or caution to a potential hazard exists. SIGNIFICATION/DESCRIPTION AVERTISSEMENT Une consigne de sécurité appropriée doivent être suivies ou garde d’un danger potentiel exists. DANGEROUS VOLTAGE TENSION DANGEREUSE To indicate hazards arising from dangerous voltages. Pour indiquer les dangers résultant des tensions dangereuses.
GENERAL NOTES NOTE: THESE INSTALLATION INSTRUCTIONS SHOULD BE LEFT WITH THE RANGE AND THE USER TO RETAIN FOR FUTURE REFERENCE. DELIVERY REQUIREMENTS The AGA DC3 arrives on 1 pallet. The AGA DC5 (Hotcupboard Option) arrives on 2 pallets. Vent Pipe Installation kit (AG1M212542) arrives in a separate carton. There must be access to the kitchen to manipulate a foot print of 39 9/16” (1005mm) x 29 1/8” (740mm).
APPLIANCE DIMENSIONS - AGA DC3G OVERHEAD CUPBOARDS Fig.
APPLIANCE DIMENSIONS - AGA DC5G OVERHEAD CUPBOARD Fig.
TECHNICAL DATA Models AGA DC3G and DC5G NATURAL GAS MAXIMUM HEAT INPUT Thermostat Bypass Main Burner Injector Gas Supervision Injector Minimum Inlet Pressure Burner Pressure 6,800 Btu/hr 70 112 4212 5” w.g. 4” w.g. INSTALLATION Range Base or Hearth It is essential that the base or hearth on which the range stands should be level and be capable of supporting the total weight of the range 8.9 cwt. The base of the built-in AGA plinth must be level and sit above the finished height for service access.
Tiling When the range is to stand in a recess or against a wall which is to be tiled, under no circumstances should the tiles overlap the range top plate, access to remove the hotplate must be allowed for servicing at a later date. A gap of at least 3/8” (10mm) must be observed from the rear of the top plate and the wall behind the range. Overhead Cabinets To eliminate the risk of burns or fires by reaching over hot surface units, cabinet storage space located above the surface units should be avoided.
CABINETS MUST NOT EXCEED 13” PROJECTED DEPTH ABOVE THE RANGE. DIM ‘D’ TO BE NOT LESS THAN THE NORMAL WIDTH OF THE RANGE. NOTE: ANY OVERHEAD FITTED Fig.
Top Plate Adjustment - AGA DC3 (See Fig. 4) In general, adjustment of the top plate is to be avoided. However minimum use of the top plate adjusters can be used to improve the alignment of the top plate. Fig.
CONNECTION TO THE POWER SUPPLY - AGA DC3G Electric Shock Hazard Rating Plate is located behind removable plinth, see Fig. 5, Page 13 Electrical Grounding is required on this appliance. DO NOT connect to the electrical supply until the appliance is permanently grounded. This appliance must be connected to a grounded metallic permanent supply or a grounding connector should be connected to the grounding terminal or wire lead on the appliance.
POWER SUPPLY - HOTCUPBOARD (AGA DC5) The hotcupboard attachment requires an independent single phase supply. It has a maximum load of 6 amps, protected by an appropriate branch circuit supply. 110/120V FLEXIBLE CORD and PLUG PARALLEL TYPE (NEMA 5-15P). The appliance when installed must be electrically grounded with local or state codes. An electrical socket must be provided within 5 feet of the LH side of the appliance and easily accessible for the user to disconnect.
MAINS CABLE ROUTING - AGA DC3G MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET Fig. 5 DESN 516643 RATING LABEL LOCATED BEHIND PLINTH, PULL TO REMOVE THE MAINS SUPPLY CONNECTION AND ISOLATION POINT MUST BE WITHIN THE ZONE SHOWN Fig.
MAINS SUPPLY LOCATION - AGA DC5 (HOTCUPBOARD OPTION) HOTCUPBOARD POWER SUPPLY MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET Fig. 6 DESN 516562 RATING LABEL LOCATED BEHIND PLINTH, PULL TO REMOVE, THE MAINS SUPPLY CONNECT POINT MUST BE WITHIN THE ZONES SHOWN Fig.
FLUE SYSTEM SEE FIGS. 7, 8, 9, 10 & 11 The flue system must be installed in accordance with the federal, state and local codes. Only genuine AGA approved flue pipe is to be used. Maximum permitted flue length run including bends is 13 ft. Products of combustion discharge is by a fan powered flue pipe of 2” (50mm) diameter which can reach up to 13’ (4 metres) in length through a maximum of 4 x 90° bend. Exits from the appliance can be from rear, LH or RH sides. (See Figs. 8 and 9).
Minimum siting dimensions for flue terminals Position Spacing A Directly below an openable window, air vent, or any other ventilation opening B Below gutter, drain/soil pipe Minimum inch/mm 11 3/4”/300 3”/75 C Below eaves 7 E From vertical drain pipes and soil pipes 5 7/8”/150 D Below a balcony or car port roof F From internal or external corners G Above adjacent ground or balcony level H From surface facing the terminal I Facing terminals J From opening (door/window) in car port into dwelling K V
Fig.
157 1/2” (4m) MAX. 11 3/4” (300mm) MAX. 157 1/2” (4m) MAX. DOWNWARD RUNS UP TO 11 3/4”(300mm) BELOW THE APPLIANCE ARE ALLOWED, PROVIDED ONLY ONE BEND IS USED. DOWNWARD RUNS USING 2 BENDS ARE NOT ALLOWED. Fig.
WIRING DIAGRAM - AGA DC3G Fig.
GAS SUPPLY - U.S. PIPE THREADS NOTE: A MANUAL SHUT-OFF VALVE MUST BE INSTALLED IN AN ACCESSIBLE LOCATION IN THE GAS PIPE EXTERNAL TO THE APPLIANCE FOR THE PURPOSE OF TURNING ON OR SHUTTING OF GAS TO THE APPLIANCE. ALL GAS CONTROLS MUST BE U.S. PIPE THREADS. Maximum Heat Input 2 kW (6,800 Btu/h). Gas Inlet Pipe: 1/4” NPT male at left rear of appliance. The maximum gas inlet pressure at the range must not exceed 10 inches w.g. for Natural Gas .
HOTCUPBOARD INSTALLATION NOTE: The AGA DC5 hotcupboard should arrive with the top plate in a jacked up position. This is to allow the complete appliance to be slid onto its plinth when alongside the AGA DC3 without the top plates clashing. The hotcupboard top plate should then be adjusted down to its correct height once the range is in its final position. 1. Detach hotcupboard from plinth by removing two screws and tongue bracket from plinth (See Fig.
2. Position the plinth alongside the AGA Dual Control leaving no gap between the two plinths (See Fig. 16). Check with a spirit level that the plinth level is correct, and also check height differential between the hotcupboard plinth and Dual Control plinth is correct 3/8” (11mm). If necessary, use shims in each corner to level the plinth. HOTCUPBOARD PLINTH BASE +1 3/8” (11mm) - 0 HEIGHT DIFFERENTIAL Fig. 16 DESN 516276 3.
4. Run a straight edge along the front of the AGA Dual Control plinth, to ensure the front face of both plinths sit squarely against the straight edge. (See Fig. 18) When satisfied both plinths sit squarely, jacking screws can be tightened until they just make contact with the AGA Dual Control plinth, and locking screws can now be tightened. Fig. 18 USE STRAIGHT EDGE ACROSS BOTH PLINTHS TO ENSURE PLINTHS ARE ALIGNED SQUARELY DESN 516551 5.
6. Slide hotcupboard onto plinth until rear tongue bracket engages fully into rear of base slot, (See Fig. 20). Ensure the appliance is aligned squarely with the plinth then proceed to engage the front tongue bracket into the slot on the under side of the base plate. Once satisfied that the front tongue bracket is engaged fully lock it into place by tightening the two M6 screws fully. Ensure that the electrical cable does not come into contact with oven vent pipe from the AGA DC3. Fig. 20 DESN 516552 7.
8. Using the stay rod nut adjusting tool, carefully lower the top plate adjusting nuts until the top plate sits at the required height, making sure that the top sits level and matches the height of the AGA DC3. (See Fig. 22). For servicing requirement, top plate should be removed by raising adjusters approximately 1/4” (5mm), the top plate can now be removed easily without causing damage to the enamelled surfaces.
10. Next the handrail, endcaps and handrail require assembly. Slide the handrail through the handrail brackets. AGA DC3 HANDRAIL CONNECTION Fig. 24 DESN 516880 11. On 5 oven appliances, fit allthread stud into the insert located in the one end of the handrail, then feed the handrail through the bracket (ensuring that the allthread stud is protruding from the right hand side of the hotcupboard handrail) and screw the handrails together. (See Fig. 25). AGA DC5 HANDRAIL CONNECTION Fig.
12. Once the handrail assembly is located squarely, lock the handrail in position by winding in the grub screws on the underside of each handrail bracket. 13. Once the handrails are locked in position, fit the handrail endcaps. The endcaps should be carefully pushed into place until they sit flush with the outside face of each bracket (a light smear of lubricant such as, hand or dish soap on the end cap ‘O’ rings may ease fitment. 14.
COMMISSIONING Fig. 27 DESN 516966 Inlet Pressure Testing 1. Turn off control knob (A) and turn off electrical supply to range. 2. Remove facia by pulling off hotplate control knob and removing four fixing screws. 3. Remove inlet pressure test nipple sealing screw (D) and fit rubber tube over the nipple. 4. Turn on gas cock (C) and refit facia making sure the rubber pressure test tube is routed through the hotplate control knob hole within the facia. 5. Attach tube to manometer. 6.
COMMISSIONING CAUTION: BEFORE LIGHTING: ENSURE KNOB (A) IS IN THE OFF POSITION (SEE FIG. 27). ALSO ENSURE GAS SUPPLY TO RANGE IS ON, AND THE GAS SERVICE COCK (C) IS IN THE ON POSITION (SEE FIG. 32), AND THE ELECTRICAL SUPPLY TO THE AGA IS SWITCHED ON. LIGHTING PROCEDURE - SEE FIGS 27-34 1. The main burner gas flow is set with the ‘temperature’ knob (B). (See Fig. 28). First, ensure both knobs are turned fully clockwise.
7. Check the condition of the flame supervision thermocouple tip to ensure it is clean and free of carbon. Heavy heat oxidised tips should mean the removal of the thermmocouple and a new replacement. Examine and brush the pilot light parts and examine the ignitor cable to ensure the PTFE insulation remains intact and is firmly connected to the spark electrode. Clean any carbon away from the electrode. 8. Refit the gas burner assembly in reverse manner.
BURNER CONTROLS Fig. 28 OFF POSITION IGNITION POSITION Fig. 29 Fig. 30 FLAME SUPERVISION BURNER POSITION Fig. 31 LOW FIRE Fig. 32 MAIN BURNER ON POSITION NORMAL RUNNING Fig. 33 Fig.
DESCRIPTION CONTENT LIST (LOOSE ITEMS) PART NO QTY TICK BAKING OVEN CALIBRATION PLATE AE2M231432 1 ( ) SHELF - OVEN AG2M210636 1 ( ) OVEN GRID SHELF GRILL RACK - LARGE AE4M211863 AG4M210268 3 1 ( ( ) ) GRILL RACK - SMALL AG4M210269 1 ( ) TOASTER EACS47380 1 ( ) WIRE BRUSH EACS23230 1 ( ) MEAT TRAY - SMALL EMTY530217 1 ( ) AGA RECIPE BOOK (2 & 4 OVEN) EACS40640 1 ( ) MEAT TRAY - LARGE PLINTH FACIA ASSY EMTY530218 AE1M231475 1 1 ( ( ) ) PLATE - OUTLET B
For further advice or information contact your local AGA Ambassador With AGA Marvel’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time Supplied by AGA Marvel 1260 E. Van Deinse St. Greenville, MI, 48838 Business (616) 754-5601 Fax (616) 754-9690 Toll Free Telephone 800-223-3900 www.agamarvel.
