Aga PF Gas Fired Cooker Models GC and GE with AIMS Installation Instructions REMEMBER: when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Aga.
CONTENTS SECTION PAGE HEALTH AND SAFETY 3 INSTALLATION 4 TECHNICAL DATA - GC & GE 5-6 FLUE SYSTEM 7 - 10 AIR SUPPLY 11 INSTALLATION PIPES 11 ELECTRICAL 11 WIRING DIAGRAM 11 BURNER ASSEMBLY - AIMS CONTROL 12 ASSEMBLY OF BURNER - AIMS CONTROL 12 OVEN THERMOCOUPLE 13 TO TEST AIMS CONTROL HANDSET 14 COMMISSIONING 15 - 16 INSTRUCTIONS 16 BURNER CONTROLS 17 2
HEALTH & SAFETY Consumer Protection As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concering use of the appliance by a person responsible for their safety.
INSTALLATION With specific exceptions, the installing of any type of AGA Cooker is the subject to the respective directions contained in current issue of The Building Regulations. In addition, Planning Permission may need to be obtained, which should be applied for separately. The complete range of AGA cookers are suitable for Natural Gas or Propane gases only and cannot be used on any other gas.
Fig. 1 DESN 515486 A B C D mm 987 967 851 679 E F G H J 41 1330 756 1125 39 K 3 L R 698 116 S T 48 65 U V W 375 595 667 TECHNICAL DATA AGA GC & GE COOKER (AIMS) NATURAL G20 MAXIMUM HEAT INPUT Thermostat Bypass Size Main Burner Injector Pilot Injector Inlet Pressure (EU COUNTRIES ONLY) Burner Pressure 4.4 kW 110 400 7218 20mbar 10 mbar (4” w.g.) PROPANE G31 5kW (357g/h) 65 170 4209 37mbar 25mbar (10” w.g.
Fig. 2 DESN 511188 A B C D E F G H J K mm 1487 967 851 679 41 1330 756 1125 39 3 L M N P Q R S 698 65 375 48 595 116 667 TECHNICAL DATA AGA GC & GE COOKER (AIMS) NATURAL G20 MAXIMUM HEAT INPUT Thermostat Bypass Size Main Burner Injector Pilot Injector Inlet Pressure (EU COUNTRIES ONLY) Burner Pressure 4.4 kW 110 400 7218 20mbar 10 mbar (4” w.g.) PROPANE G31 5kW (357g/h) 65 170 4209 37mbar 25mbar (10” w.g.
FLUE SYSTEM SEE FIGS. 3, 4, 5 & 6 The flue system must be installed in accordance with the regulations in force. Products of combustion discharge is by a fan powered flue pipe of 50mm diameter which can reach up to 6 metres in length through a maximum of 6 x 90° bends or 9 metres with one bend. Exits from the appliance can be from rear LH or RH sides, from the rear centre or from the underside (Figs. 5 and 6). The flue pipe should exit through the outside wall fixing plate by 25mm (Fig. 3).
Minimum siting dimensions for Flue terminals Position Minimum Spacing mm A Directly below an openable window, air vent, or an other ventilation opening 300 B Below gutter, drain/soil pipe 75 C Below eaves 200 D Below a balcony or car port roof 200 E From vertical drain pipes and soil pipes 150 F From internal or external corners 200 G Above adjacent ground or balcony level 300 H From surface facing the terminal 600 I Facing terminals 1200 J From opening (door/window) in car por
DESN 511190 Fig.
DOWNWARD RUNS UP TO 300mm BELOW THE APPLIANCE ARE ALLOWED, PROVIDED ONLY ONE BEND IS USED. DOWNWARD RUNS USING 2 BENDS ARE NOT ALLOWED. DESN 511191 Fig.
AIR SUPPLY Kitchen or Internal Space Air Supply The appliance can only be installed in a room which meets ventilation regulations in force but in any event the room must have a permanent vent of minimum free air area of 36cm2. INSTALLATION PIPES Installation Pipes should be fitted in accordance with current Gas Regulations. Pipework from the meter/tank to the cooker must be of adequate size, cooker connection size of 15mm Dia.
BURNER ASSEMBLY - AIMS CONTROL Fig. 8 A - ON/OFF CONTROL KNOB B - TEMPERATURE CONTROL KNOB C - GAS COCK D - INLET PRESSURE TEST NIPPLE E - BURNER PRESSURE TEST NIPPLE F - VIEWING WINDOW G - AIMS CONTROL KNOB H - SOLENOID N/C (NORMALLY CLOSED I - SOLENOID N/O (NORMALLY OPEN) DESN 515492 ASSEMBLY OF BURNER - AIMS CONTROLS SEE FIG. 8 NOTE: Prior to assembly remove controls mounting bracket from burner housing. 1. 2. 3. 4. 5. Fit gas cock to inlet supply pipe. Fit burner assembly to burner housing.
OVEN THERMOCOUPLE NOTE: On AIMS controlled cookers, there is an oven thermocouple sensor, which is connected to the control PCB (See Fig. 7). 1. Feed the thermocouple sensor and thermostat phial through the guide tube into the Roasting Oven. 2. Fit the thermocouple sensor to the support plate so that the sensing tip is as show in Fig. 10. DO NOT OVERTIGHTEN the clamp as this may damage the sensor. Also, fit thermostat phial through hole in clamping bracket. Screw support plate to top of roasting oven. 3.
TO TEST THE AIMS CONTROL HANDSET Fig. 11 DESN 515485 Handset to Base Unit Signal Check/Language Selection Complete the following procedure to check the handset is communicating with the base unit and to select a language option. 1. Switch on the power supply to the cooker. Immediately, switch the control knob on the base unit back and forth between manual and AIMS settings until the blue neon flashes. 2.
COMMISSIONING CAUTION: BEFORE LIGHTING: ENSURE KNOB (A) IS IN THE OFF POSITION. ALSO ENSURE GAS SUPPLY TO COOKER IS ON, AND THE GAS SERVICE COCK (C) IS IN THE ON POSITION (SEE FIG. 8), AND THE ELECTRICAL SUPPLY TO THE AGA IS SWITCHED ON. LIGHTING PROCEDURE - SEE FIGS 12 - 18 1. The main burner gas flow is set with the ‘temperature knob’ (B) (See Fig. 12). First, ensure both knobs are turned fully clockwise. Knob (A) to the OFF position and knob (B) to the minimum setting (thin end of the white band). 2.
COMMISSIONING (CONTINUED) 7. Check burner pressure as follows:Repeat instruction 6 on completely cold cooker with the pressure gauge fitted to the burner test nipple (E) (See Fig. 8). Check that the burner pressure correctly corresponds with the table marked ‘TECHNICAL DATA’, (page 5 and 6). NOTE: IF FOR ANY REASON A GAS RATE CHECK IS REQUIRED.
BURNER CONTROLS Fig. 12 Fig. 13 Fig. 14 Fig. 15 Fig. 16 Fig. 17 Fig.
For further advice or information contact your local AGA Specialist With AGA’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time Manufactured by AGA Station Road Ketley Telford Shropshire TF1 5AQ England www.aga-web.co.uk www.agacookshop.co.uk www.agalinks.