TC/DC INTEGRATED MODULE (FFD) (with Gas Top Burners) WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage,personal injury or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT DO YOU DO IF YOU SMELL GAS . Do not try to light any appliance. . Do not touch any electrical switch . Do not use any phone in your building. .
Contents Product Safety 3 Health and Safety 4 General Notes 4 General Installation Requirements 4 Specification - AGA Total Control (TC3) / Dual Control (DC3) with TC/DC Integrated Module (Gas Hob) (TC3M/DC3M) 6 Installation of Clearances of Combustible Cabinets adjacent to range - AGA Total/Dual Control (with Module shown) 8 Installation 10 -11 Location Specification - AGA Total Control (TC5) / Dual Control (DC5) with TC/DC Integrated Module (Gas Hob) (TC5M/DC5M) 5 7 Technical Data 9 In
PRODUCT SAFETY MEANING/DESCRIPTION WARNING/CAUTION SYMBOL An appropriate safety instruction should be followed or caution to a potential hazard exists. SIGNIFICATION/DESCRIPTION AVERTISSEMENT Une consigne de sécurité appropriée doivent être suivies ou garde d’un danger potentiel exists. DANGEROUS VOLTAGE TENSION DANGEREUSE To indicate hazards arising from dangerous voltages. Pour indiquer les dangers résultant des tensions dangereuses.
GENERAL NOTES NOTE: THESE INSTALLATION INSTRUCTIONS SHOULD BE LEFT WITH THE RANGE AND THE USER TO RETAIN FOR FUTURE REFERENCE. Consumer Protection HEALTH AND SAFETY As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used.
LOCATION REFER TO FIG 1 & 2 The side wall clearance above the hob shall be greater than 3”. Surfaces over the top of the range must not be closer than 30” and must not exceed 13” in depth. The vent slots in the back of the top plate (or shroud) must not be obstructed. Note: It is essential that the supply cable is routed away from any hot surfaces i.e. hot flue pipes. In the interests of safety, due consideration must be given to the protection of the electric cable to the Module/Companion.
SPECIFICATION - AGA TOTAL CONTROL (TC3) / DUAL CONTROL (DC3) WITH TC/DC MODULE (GAS HOB) (TC3M/DC3M) OVERHEAD CUPBOARD E Q E A POSITION OF LIDS WHEN RAISED P **N G B **O C L D Fig. 1 DESN 517031 The extension channel section at the rear of each side plate may be removed, if required to clear flue pipes.
SPECIFICATION - AGA TOTAL CONTROL (TC5) / DUAL CONTROL (DC5) WITH TC/DC MODULE (GAS HOB) (TC5M/DC5M) Fig. 2 DESN 517033 COOKER DIMENSIONS When surveying for a range cooker installation the actual clearance required for the ‘body’ of the appliance should be increased overall by 3/8” (10mm) beyond the figures quoted. This allows safe margin to take into account the natural dimensional variations found in major castings. In particular the width across an appliance recess could be critical.
INSTALLATION CLEARANCES OF COMBUSTBLE CABINETS ADJACENT TO RANGE AGA TOTAL/ DUAL CONTROL (WITH MODULE SHOWN) Installation Clearance of Combustible Cabinets Adjacent to Range 1/2” CLEARANCE TO THE BACK OF THE RANGE MAY BE OBTAINED WHEN INSTALLING THE APPLIANCE AGAINST A NON-COMBUSTIBLE WALL OR IF THE WALL BEHIND THE RANGE IS DEEMED COMBUSTIBLE THEN THE MINIMUM SPACING FROM THE BACK OF THE APPLIANCE TO THE NEAREST COMBUSTIBLE WALL IS 1 1/2” (38mm). Fig.
TECHNICAL DATA HOTPLATE NATURAL GAS R.H.F. L.H.R. R.H.R. L.H.F. BURNER TYPE ULTRA RAPID (WOK) RAPID SEMI-RAPID SEMI-RAPID MAXIMUM HEAT INPUT 3.5 kW 12,000 Btu/hr 3.1 kW 10,600 Btu/hr 1.8 kW 6,150 Btu/hr 1.8 kW 6,150 Btu/hr INJECTOR MARKING 170 155 118 120 PRESSURE POINT POSITION: FRONT LH HOTPLATE INJECTOR PRESSURE SETTING: 4” wg BURNER IGNITION: H.T. SPARK PROPANE R.H.F. L.H.R. R.H.R. L.H.F.
INSTALLATION CAUTION: THIS INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODE ANSI.Z223.I AND NATIONAL ELECTRICAL CODE ANSI/NFPA70 (IN CANADA CAN/CGA-B149) AND ONLY USED IN A WELL VENTILATED SPACE, READ THE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE. PRIOR TO INSTALLATION, ENSURE THAT THE LOCAL DISTRIBUTION CONDITIONS (NATURE OF THE GAS AND GAS PRESSURE) AND THE ADJUSTMENT OF THE APPLIANCE ARE COMPATIBLE.
The range is installed adjacent to the LH side of an AGA Total Control/AGA Dual Control. Installation of the Module must, therefore be in conjunction with the build instructions of the ‘parent’ AGA Total Control/AGA Dual Control. Reference must be made to the above Installation Instructions for the ‘parent’ AGA especially regarding pre-site inspection, not only for both cookers but to consider any pipework that may pass at the rear of the Module. i.e. vent pipe from ‘parent’ AGA.
5. The Module plinth can now be levelled and fitted up to the main appliance. Position the Module plinth alongside the AGA TC3/DC3 leaving no gap betweem the two plinths. (See Fig. 6). When fitting the Module onto an AGA TC5/DC5 there should be a gap of 11/64” (4.5mm) (See Fig. 5). PLEASE NOTE: When fitting a Module plinth to an AGA TC5 or AGA DC5 the 2 adjustment screws should be screwed in from the outside (until they are fully in). The screw heads will set a gap of 11/64” (4.5mm) between plinths.
FOR AGA TC5/DC5 + MODULE ONLY MODULE PLINTH BASE HOTCUPBOARD PLINTH BASE 3/8” 11/64” (4.5 mm) GAP (11mm) HEIGHT DIFFERENTIAL Fig. 6A 6. DESN 516276 Attach Module plinth to the AGA Total/Dual Control plinth using 2 M6 screws and washers provided (See Fig. 7 or 7A). Slide front jointing bracket into place over two pot magnets, locking the two appliances together. FOR AGA TC3/DC3 + MODULE ONLY Fig.
FOR AGA TC5/DC5 + MODULE ONLY Fig. 7A 7. DESN 516858 Prior to electrical connections, remove top plate assembly from Module as follows:a) b) c) d) Remove pan supports and all controls knobs. Remove four chrome buttons and the four top plate retaining screws (2 each side). Remove two screws from control panel (one from left hand hole and one from centre hole). (See Fig. 8). Pull top plate forward slightly and lift up at front. Support top plate and disconnect wiring to the two neons. Remove top plate.
8. Check current is OFF. Connect mains wire to terminal block at the rear of the cooker (See Fig. 9). Sufficient cable should be available to allow cooker to be removed for service. Electrical Connections Electric Shock Hazard Electrical grounding is required on this range. Do Not connect to the electrical supply until the range is permanently grounded. Disconnect the power to the junction box before making the electrical connection.
9. Remove the terminal block cover screws located on the back of the range. 10. Make the four-wire connection following the “Power supply cord method”. Power supply cord method This range is manufactured to use a four-wire power supply cord rated at 250-volts, 30-amperes (See “Four wire electrical connection”). L2 L1 WHITE (NEUTRAL) GREEN (GROUND) Fig. 9 DESN 511752 11. Assemble a U.L.-listed strain relief in the opening. 12.
15. Apply tape (provided) to the rear of the lap strip on the Module front plate. 16. Slide Module onto plinth until rear tongue bracket engages fully into rear of base slot. (See Fig. 10). Ensure the appliance is aligned squarely with the plinth. Check that the Module front plate and AGA Total/Dual Control front plate are the same height, and that the overlap strips correspond correctly. If not, adjustment should be made to the relevant appliance at this stage.
Gas Connections MODULE GAS SUPPLY CONNECTIONS Gas Supply Connections The cooker must be installed by connection to rigid pipework, which should not be less than 9/16” (15mm) diameter. Connection is made to the 9/16” (15mm) compression fitting located just below the hotplate level on the rear left hand side of the cooker. a. Mark off appropriate position on wall for gas supply to cooker. See Fig. 1 or 2 and Fig. 11. b. Isolate the gas supply and connect pipework as required up to the position marked. c.
Pressure Testing The maximum gas inlet pressure to the appliance must not exceed 12” wg for N.G. and 14” for L.P. Gas. The minimum gas inlet pressure at the appliance must not be less than 5” w.g. Natural Gas and 11” wg L.P. Gas to enable the correct manifold pressure to be obtained. NOTE: The regulator is pre-set for either N.G. or L.P. Gas. Use the small hotplate burner injector as the pressure test point. For Natural Gas manifold pressure is 4” w.g. For L.P.G. (Propane Only) manifold pressure 10” w.g.
17. Replace Module top plate as follows: a) b) c) d) Support top plate at front and reconnect the wiring to the two neons. Carefully lower the top plate into position taking care not to damge wiring or neons. Ensure holes for controls spindles are aligned correctly, and replace 2 screws into control panel. Loosely screw the top plate down with 4 retaining screws. 18. Verify that the two plates are level, then proceed with tightening down. 19.
. Once the handrail assembly is located squarely, lock the handrail in position by tightening the grub screws on the underside of each handrail bracket. 22. Once the handrails are locked in position, fit the handrail endcaps. The endcaps should be carefully pushed into place until they sit flush with the outside face of each bracket (a light smear of lubricant such as, hand soap on the end cap ‘O’ rings may ease fitment. 23.
SERVICING NOTES DISCONNECT FROM ELECTRICITY SUPPLY BEFORE SERVICING. WHEN RE-WIRING ANY ELECTRICAL COMPONENTS REFER TO CIRCUIT DIAGRAM AND ELECTRICAL SCHEMATIC DIAGRAM ATTACHED BEFORE ELECTRICAL RECONNECTION CHECK THAT THE APPLIANCE IS ELECTRICALLY SAFE. NOTE: TURN OFF GAS SUPPLY TO RANGE BEFORE SERVICING ANY GAS CARRYING COMPONENTS. ALWAYS CHECK APPLIANCE FOR GAS SOUNDNESS AFTER COMPLETION. NOTE: USE SOAPY WATER SOLUTION TO ENSURE THERE ARE NO GAS LEAKS. A. REMOVAL OF TOP PLATE 1.
D. 1. 2. 3. 4. 5. 6. TO CHANGE IGNITION ELECTRODE Turn off electricity supply. Remove top plate and hotplate, (See sections A and B). Disconnect the electrode cable from the ignition generator. Remove spring clip retaining electrode to burner body (See Fig. 17) and remove electrode and cable. Replace with new electrode ensuring spring clip is correctly located into burner body. Re-assemble in reverse order and check operation of ignition to hotplate burners. E. 1. 2. 3. 4. 5. 6. 7.
BURNER CAP RETAINING LUGS Fig. 15 DESN 511617 Fig. 15A DESN 513513 Fig.
GAS ADJUSTMENT FOR NATURAL GAS/PROPANE SPARK GENERATOR TERMINAL BLOCK Fig. 16 DESN 517047 Access to the gas governor is as follows:a) Remove pan supports and all control knobs. b) Remove four chrome buttons and the four plate retaining screws (2 each side). c) Remove left hand and centre grommets from the control panel to gain access to the fixing screws. Remove two screws from control panel (one from left hand hole and one from centre hole). (See Fig. 8).
Fig. 17 DESN 511649 Fig.
GAS RAIL SUPPORT BRACKET SCREWS GAS RAIL TUBE NUT GAS RAIL SUPPORT BRACKET SCREWS GAS TAP TUBE NUT Fig. 19 DESN 511651 Fig.
NOTE: 1. IGNITION SWITCHES AND THERMOSTATS ARE SHOWN IN THE OFF POSITION WITH THE APPLIANCE COLD AND FAN OVEN DOOR IS CLOSED. 2. THE COOKER IS COLD (IE. CUT-IN & CUT-OUT NOT OPERATED) CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
AGA TC/DC INTEGRATED MODULE (GAS HOB) CIRCUIT DIAGRAM 29
SERVICING l In the event of your appliance requiring maintenance please call AGA Service or contact your authorised distributor/stockist. l Your cooker must only be serviced by a Qualified Engineer from an authorised distributor or stockist. l Do not alter or modify the cooker. l Only the spares specified by the manufacturer are to be fitted.
For further advice or information contact your local AGA Specialist With AGA Marvel’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time. Supplied by AGA Marvel 1260 E. Van Deinse St. Greenville, MI 48838 Business (616) 754-5601 Fax (616) 754-9690 Toll Free Telephone 800-223-3900 www.agamarvel.
