Classic E.O.S.
© Agfa-Gevaert N.V. 2000. No parts of this document may be reproduced, copied, adapted or transmitted in any form or by any means without the written permission of Agfa-Gevaert N.V. Agfa-Gevaert N.V. makes no warranties or representation, expressed or implied, with respect to the accuracy, completeness or usefulness of the information contained in this document and specifically disclaims warranties of suitability for any particular purpose. Agfa-Gevaert N.V.
Table of contents Chapter 1: Introducing the Classic E.O.S. .............................................................. 5 Welcome to the Classic E.O.S................................................................................. 6 Safety precautions................................................................................................... 7 Safety compliance ...................................................................................................
Chapter 6: Troubleshooting ................................................................................... 73 Troubleshooting checklist ...................................................................................... 74 The processor is out of operation .......................................................................... 77 The developer or fixer level is too low ................................................................... 79 The water level is too low ................................
Chapter Introducing the Classic E.O.S. This chapter introduces the Classic E.O.S. to the user and draws the attention to some important safety precautions. ❑ Welcome to the Classic E.O.S.
Welcome to the Classic E.O.S. The Classic E.O.S. is a processor for medical X-ray films developed by Agfa. The Classic E.O.S. cannot process rollfilms. The Classic E.O.S. offers the following features: ■ Three fast processing cycles for optimal processing quality in accordance with the film type that is used: High Throughput (HT), Intermediate Processing (IP) and Rapid Processing (RP).
Safety precautions General safety instructions ■ The Classic E.O.S. was designed for processing medical X-ray films, and should only be used for this purpose. ■ The processor may only be operated by qualified staff, skilled on the machine. ■ Make sure that only by Agfa authorized personnel has access to the processor. ■ Only trained and authorized service personnel can make repairs or changes to the processor.
Special instructions for the handling of chemicals ■ When handling chemicals, you must observe safety and environmental regulations as well as the operating and warning instructions accompanying the chemicals. ■ Wear stipulated protective clothing and safety goggles. ■ When disposing of chemicals and waste water, you must comply with the local regulations concerning waste water and environmental protection.
Safety compliance ■ This processor complies with the safety regulations EN 60950: 1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950 and with the regulations on radio interference suppression EN 50081-1, EN 55011 and FCC 47 Part 15, Subchapter B, Class A. ■ The non-return water connection system complies with DIN 1988.
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Chapter Getting started with the Classic E.O.S. This chapter introduces the Classic E.O.S. to the user and explains some key concepts. ❑ Main components ❑ The control panel ❑ Switching the Classic E.O.S. on ❑ Switching the Classic E.O.S.
Main components View from film entry side 1 2 3 4 1 Film scanner 2 Feed slot 3 Feed table 4 Control panel 5 Power supply ❖ As an option, the Classic E.O.S. can be installed with all drain and replenishment tubes at the bottom of the processor.
View from above (upper cover removed) 4 3 2 1 6 7 8 9 10 TIO TEC PRO HEAT R OVE FIX DEV N 5 15 1280C GB 20001204 14 13 12 11 1 Developer section 2 Fixer section #1 3 Fixer section #2 4 Rinsing water section 5 Dryer section 6 Tank cover release clips (8) 7 Tank transport roller set (4) 8 Tank cover with film guide elements (4) 9 Control panel 10 Feed table 11 Drain valve (4) 12 Pump housing (4) 13 Squeegee roller set 14 Fixer and developer overheat protection bu
Functional diagram (cross section) The Classic E.O.S. automatically accepts the film as you introduce it in the feed slot on the feed table. A built-in film scanner measures the surface of the entered film, which enables the processor to provide the appropriate amount of replenishment. The Classic E.O.S. then develops, fixes, rinses and dries the film. Finally, it deposits the processed film in the exit tray.
The control panel Control panel keys Key 1280C GB 20001204 Key description Action Up key. • To scroll upward through multiple choices in a field. Down key. • To scroll downward through multiple choices in a field. Escape key. • To quit a submenu without saving any changes. Confirm key. • To select a menu item.
Control panel display The LCD display of the control panel consists of two lines of 16 digits, located above the keys on the control panel. 5($'< 53 d& or, e.g.: cHDWLQJ GHYHORSHU The display keeps the user informed on the status of the processor, e.g. when failures occur by showing an appropriate message. Refer to chapter 6, ‘Troubleshooting’. User language The language in which the messages on the display appear can be selected in accordance with your personal choice.
Switching the Classic E.O.S. on Before switching on ❖ When operating the processor for the first time, make sure that the processor has been installed in accordance with the Agfa installation instructions. 1 Make sure the machine is connected to the power supply. 2 Make sure all drain valves are closed by turning clockwise. 3 Make sure the water tap is opened. 4 Make sure the chemical tanks are filled. 5 Make sure all covers are properly installed and that the interlock switches are engaged.
Switching the Classic E.O.S. on 1 Locate the main switch and place it in position ‘I’. Do not touch the switches with wet fingers! The processor starts an initialization procedure that may take 15 to 20 minutes. During the initialization phase an emergency film can be processed if a film is introduced on the feed table. Refer to ‘Processing an emergency film’ on page 25. 2 The developer and fixer are heated or cooled. cHDWLQJ GHYHORSHU or, e.g.
After switching on 1 Introduce large sheets of blank films (cleaning films), e.g. film size 35x43 cm/ 14x17 inch, when the processor has been on standby for an extended period of time, e.g. overnight, to remove any deposits or residue from the transport path of the film. 2 It might be necessary to initiate an additional developer replenishment, depending on the start-up developer replenishment setting, which can be set ON or OFF.
Switching the Classic E.O.S. off Before switching off Verify that no film is being processed before switching off the processor. Switching off It is recommended to switch the processor off: ◆ when you do not intend to process films for the next couple of hours, ◆ at the end of the day. 1 Place the main switch in position ‘0’. Do not touch the switch with wet fingers! 2 The water tank is drained automatically.
Chapter Processing films This chapter holds basic information on how to process films both under normal conditions and in emergency situations.
Processing films Processing a film is very easy and straightforward: you just have to place the exposed film on the feed table and feed it into the feed slot of the Classic E.O.S. The Classic E.O.S. will then process the film and deposit it in the exit tray. The Classic E.O.S. can process all common brands of medical X-ray film suitable for machine processing. You can apply sheet films of the following sizes: ◆ maximum width: 43,2 cm (17 inch), ◆ smallest size: 10 x 10 cm.
2 Place the sheet of film to be processed on the feed table. Make sure that the film edge is aligned with the feed slot. The processor accepts the film and starts processing it. The following message is shown: 3OHDVH ZDLW 3 Wait until you hear a short beep, and the READY status message reappears. 5($'< 53 d& You can now introduce the next film to be processed.
Processing narrow films You can place narrow films side by side on the feed table to have them processed simultaneously. However, make sure these films do not overlap. You can introduce 2 sheets of 10 x 10 cm film simultaneously as shown below. DO NOT process roll film on the Classic E.O.S.
Processing an emergency film It may happen that you have one or more films to process at a time when the Classic E.O.S. is not completely ready for operation. This can be e.g.: ◆ when the Classic E.O.S. is initializing and the developer has not yet reached the set temperature, ◆ when an error status message is displayed. Still, the Classic E.O.S. enables you to process films in these conditions. Films thus processed are referred to as ’emergency films’.
2 Place the emergency film to be processed on the feed table. Make sure that the film edge is aligned with the feed slot. You can place narrow films side by side on the feed table to have them processed simultaneously. However, make sure these films do not overlap. The processor accepts the film automatically and displays the following message on the control panel: (PHUJHQF\ ILOP 3OHDVH ZDLW 3 Wait until you hear a short beep. You can now introduce the next emergency film to be processed.
Recommended chemicals The tables below list the recommended chemicals, as a function of the processing cycle, temperature level and the replenishment quantity.
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Chapter Customization This chapter holds the step-by-step procedures which explain how to set the processing parameters to customize the Classic E.O.S.
Customizing the processing parameters Overview The following processing parameters can be set to optimize the sensitometric stability of the system. It may be possible that all parameters settings are password protected, except for the dryer setting. Refer to qualified service personnel if settings need to be changed and a password must be entered. Processing parameter Default setting Refer to RP 34 34 °C 36 Dryer setting.
Menu structure diagram Settings Language Auto filling Auto filling OFF Auto filling ON Process Process RP Process HT Process EXT Temperature Dryer Temp. 25 C Dryer 01 Temp. 34 C Dryer 05 Temp.
General guidelines Always keep in mind the following general guidelines when changing the processing parameter settings. ■ The procedures in this chapter describe how to set the processing parameters one by one.
When to adjust the processing parameters You may want to adjust the processing parameters • when environmental conditions change, e.g. relative humidity or room temperature, • when other chemicals will be used, • when another type of film will be used. Changing some of the parameters can have a negative effect on the image quality. Always consult your local service organization.
Processing cycle The Classic E.O.S. features three processing cycles: HT processing, IP processing and RP processing (default setting). Select the processing cycle in accordance with: ◆ the film type (or mix of film types) you wish to process, ◆ the amount of contrast that is required, ◆ the throughput that is wanted. Keep in mind that each processing cycle corresponds to a specific developer temperature and dryer setting. The processing cycle is not adjustable during film processing.
5 Press the Confirm key to activate the selected processing cycle. 6 Press the Escape key twice to quit the menu.
Developer temperature You can adjust the developer temperature in the range of 25 to 39 °C. The default setting is 34 °C (RP). When adjusting the developer temperature, take into account: ◆ the current processing cycle, ◆ the type of developer used, and ◆ the film type.
Setting the developer temperature 1 Press any key to start. ❖ You can press the Escape key at any time to quit a menu without making changes. 2 Press the Confirm key to select ‘Settings’. 6HWWLQJV /DQJXDJH 3 Press the Down key followed by the Confirm key to select ‘Temperature’. 3URFHVV 7HPSHUDWXUH 4 Æ Ç Æ Ç Press the Up and Down keys to select the required temperature (from 25 to 39 °C). 7HPSHUDWXUH d& ÆÇ 5 Press the Confirm key to activate the selected temperature.
Dryer setting The dryer of the Classic E.O.S. has 10 drying stages, in an incremental range from 01 to 10. The default dryer setting is 05 (RP and IP). For HT, default setting is 07. However, you can select another drying stage, depending on the film type and the selected processing cycle. To obtain the best possible drying quality, adjust the dryer setting as follows: If the film is still moist when processed, increase the dryer setting.
Setting the dryer setting 1 Press any key to start. ❖ You can press the Escape key at any time to quit a menu without making changes. 2 Press the Confirm key to select ‘Settings’. 6HWWLQJV /DQJXDJH 3 Press the Down key two times followed by the Confirm key to select ‘Dryer’. 'U\HU 5HSOHQLVKPHQW 4 Æ Ç Æ Ç Press the Up and Down keys to select the required dryer setting (from 01 to 10). 'U\HU ÆÇ 5 Press the Confirm key to activate the selected dryer setting.
Developer replenishment rate The developer replenishment rate must be set in accordance with the amount of film that is processed. The Classic E.O.S. allows for surface scanning of film, taking into account not only the film length but also the film width. The default setting is 400 ml/m². Refer to the table for recommended developer replenishment rates, depending on your specific workload.
Setting the developer replenishment rate 1 Press any key to start. ❖ You can press the Escape key at any time to quit a menu without making changes. 2 Press the Confirm key to select ‘Settings’. 6HWWLQJV /DQJXDJH 3 Press the Down key three times followed by the Confirm key to select ‘Replenishment’. 'U\HU 5HSOHQLVKPHQW 4 Æ Ç Æ Ç Press the Down key two times followed by the Confirm key to select ‘Rates’. 5DWHV 5 Press the Confirm key to select ‘Developer’.
7 Press the Confirm key to activate the selected developer replenishment rate. 8 Press the Escape key four times to quit the menu.
Fixer replenishment rate The default setting is 400 ml/m². You can try to increase the rate if fog-level, speed and contrast of the film is affected. Keep in mind that changing the fixer replenishment rates can result in bad archival quality. The fixer replenishment rate is not adjustable during film processing. Setting the fixer replenishment rate 1 Press any key to start. ❖ You can press the Escape key at any time to quit a menu without making changes. 2 Press the Confirm key to select ‘Settings’.
5 Press the Down key followed by the Confirm key to select ‘Fixer’. 'HYHORSHU )L[HU 6 Æ Ç Press the Up and Down keys to select the required fixer replenishment value (from 50 to 800 ml/m², in steps of 50 ml/m²). )L[HU PO P ÆÇ 7 Press the Confirm key to activate the selected fixer replenishment rate. 8 Press the Escape key four times to quit the menu.
Standby developer and fixer replenishment (jog cycle) In order to compensate for oxidation of chemicals during a protracted standby period, an additional replenishment of developer and fixer can be initiated automatically every hour (‘jog cycle’ function). The default setting is AUTO: the jog cycle will be automatically switched ON or OFF in accordance with your daily film consumption: ON if the consumption is less than 3 m² per day, OFF if the consumption is more than 3 m² per day.
Setting the jog cycle (standby developer and fixer replenishment) 1 Press any key to start. ❖ You can press the Escape key at any time to quit a menu without making changes. 2 Press the Confirm key to select ‘Settings’. 6HWWLQJV /DQJXDJH 3 Æ Ç Press the Confirm key to select ‘Jog cycle’. -RJ F\FOH 6WDUW F\FOH 5 Press the Down key three times followed by the Confirm key to select ‘Replenishment’.
Setting the start-up replenishment function This function assures an automatic developer and fixer replenishment every time the processor is switched on. This setting should be activated if the processor is used on an irregular basis (only a few days per week). The default setting is OFF. Refer to the table for recommended start-up developer and fixer replenishment settings, depending on the specific workload.
Setting the start-up replenishment function 1 Press any key to start. ❖ You can press the Escape key at any time to quit a menu without making changes. 2 Press the Confirm key to select ‘Settings’. 6HWWLQJV /DQJXDJH 3 Æ Ç Press the Down key followed by the Confirm key to select ‘Start cycle’. -RJ F\FOH 6WDUW F\FOH 5 Press the Down key three times followed by the Confirm key to select ‘Replenishment’.
Language You can select the language in which the messages on the display appear. The following are available: Language Language Danish Dansk Greek )ÏÏËÑÌΣ Dutch Nederlands Italian Italiano English English Norwegian Norsk Finnish Suomi Portuguese Português French Français Spanish Español German Deutsch Swedish Svenska ❖ The language can be adjusted during film processing. Setting the language 1 Press any key to start.
Autofill ❖ The Autofill function is only applicable when using the 5270/105 processor in combination with the LR 3300 S Laser Imager. The Autofill function allows for the automatic filling of developer and fixer tanks, when the level of the developer or fixer in the processor tank is too low.
Chapter Preventive maintenance This chapter guides the user through maintenance and cleaning tasks.
Survey of the preventive maintenance work Preventive maintenance and cleaning of the Classic E.O.S. at regular intervals will keep the Classic E.O.S. running smoothly and ensure optimum processing quality. A survey of this cleaning and maintenance work is listed in the table below. The procedures themselves are explained in detail in this chapter. Interval Maintenance work Page Clean the feed table. 54 If possible, switch the Classic E.O.S. off overnight.
General cleaning directions When cleaning the Classic E.O.S., always keep in mind the following directions: Always disconnect the power cord from the wall outlet or switch off the main switch. Do not touch the power cord or the main switch with wet fingers! Note that the power cord has to be disconnected from the wall outlet in order to disconnect the unit entirely from the mains. It does not suffice only to switch off the main switch. Never use hot water. The highest temperature allowed is 40 °C.
Clean the feed table and film scanner Clean the feed table at the beginning of each working day to prevent streaks or impurities on the film. Do not clean the film scanner every day, but you can remove it to clean the feed table completely. Clean the film scanner only when necessary. The film scanner measures the surface of the film when it is introduced. This assures convenient replenishment rates for the chemicals, depending on the film sizes.
2 If necessary, clean the film scanner rollers and the scanner housing with a damp sponge or a lint-free cloth. Clean the film scanner ONLY when necessary! Take care: the film guide elements have sharp edges. 3 Clean the feed table using a moist lint-free cloth or sponge. 4 Wipe the feed table dry. 5 Replace the film scanner housing by pushing it in the direction of the machine until it latches into place.
Clean the tank covers and film guide elements The tank covers with their film guide elements should be cleaned every week. 1 Remove the top cover. 1 2 2 Unlock the covers of the developer tank, the two fixer tanks and the water tank. Slide the two clips towards each other to release each cover, as shown below. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
3 Remove the tank covers from the roller sets. 4 Clean the tank covers and film guide elements using a moist soft sponge. Be extremely careful: do not damage the plastic film guide elements! Take care: the film guide elements have sharp edges. 5 Wipe the tank covers dry. 6 Check the numbers which mark the tank covers and their corresponding tanks. Make sure to place the tank covers back on their corresponding roller sets. Refer to ‘Overview and location of identification labels.’ on page 53.
7 Place the cleaned tank covers back onto their corresponding roller sets. Make sure the arrows on the tank covers point in the direction of the film exit tray. 8 Lock the tank covers. Slide the two clips outwards as far as they will go (you must hear a click). 9 Reinstall the top cover. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
Clean the tanks and roller sets Observe safety and environmental regulations when working with chemicals. It is also advisable to wear the recommended protective clothing and goggles. Clean the developer tank, the fixer tanks and the water tank once every three months. The way in which the tanks and rollers are arranged is reproduced on an adhesive label, to be found when the top cover is removed.
1 Remove the top cover. 1 2 2 Drain the developer tank, the two fixer tanks and water tank. Turn the four drain valves counterclockwise. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
3 Unlock the covers of the developer tank, the two fixer tanks and the water tank. Slide the two clips towards each other to release each cover, as shown below. 4 Remove the tank covers from the roller sets. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
5 Release each roller set from its positioning clip [1] and carefully lift [2] the roller set out of its location [3]. 2 1 3 6 Place the roller sets on a stable work surface. 7 Clean the roller sets thoroughly under running water. Use a soft sponge to wipe off deposits. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
8 Wipe the four tanks of the processor clean using a moist sponge. 9 Rinse the tanks thoroughly with water. Take care not to spill any liquid alongside the tanks. 10 Wipe the roller sets, the tank covers, the developer tank and the fixer tanks dry using a lint-free cloth or sponge. 11 Close the tank drains by turning the four drain valves clockwise. You now have to refill the tanks with new fixer or developer.
12 Fill the tanks up to the marking with ready-mixed fixer or developer. Developer Fixer 1 & 2 Water Take care not to spill any fixer into the developer tank. Otherwise, clean the developer tank again and rinse it thoroughly. 13 Make sure to check the numbers which mark the roller sets, the tank covers and their corresponding tanks. Make sure to place all elements back to their appropriate location. Refer to ‘Overview and location of identification labels.’ on page 53.
15 Place the tank covers back onto their corresponding roller sets. Clean the tank covers and film guide elements before placing them. Refer to ‘Clean the tank covers and film guide elements’ on page 56. Make sure the arrows on the tank covers point in the direction of the film exit tray. 16 Lock the tank covers. Slide the two clips outwards as far as they will go (you must hear a click). 17 Reinstall the top cover.
Clean the squeegee roller set Clean the squeegee roller set every three months. 1 Remove the top cover. 1 2 2 Release the squeegee roller set from its positioning clip [1] and carefully lift the roller set out of its location [2]. 2 1 3 Place the squeegee roller set on a stable, flat surface. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
4 Clean the squeegee rollers using a moist sponge. Clean the squeegee rollers only with water, do NOT use any chemicals! Make sure that the squeegee rollers do not come into contact with the grease of the drive shaft! 5 Wipe the rollers dry using a lint-free cloth or sponge. 6 Reinstall the squeegee roller set into its location, making sure the roller set fits into the positioning clip. 7 Reinstall the top cover.
Clean the pumps Clean the pumps every three months. 1 Remove the top cover. 1 2 2 Press the pump housing release button and lift up the pump housing. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
3 Rinse the pump housing thoroughly under running water. 4 Loosen and remove the pump lid by turning clockwise. Inside, you find the pump magnet. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
5 Clean all parts thoroughly under running water. Make sure to reinstall the parts as shown in the picture below. 6 Replace the pump magnet and fasten the pump lid by turning counterclockwise. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
7 Replace the pump housing in the processor. Make sure to check the numbers which mark the pump housings and their corresponding locations. Make sure to place every element back in the appropriate location. Refer to ‘Overview and location of identification labels.’ on page 53. If you can not slide the housing all the way in, you may be trying it the wrong way. 8 Reinstall the top cover.
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Chapter Troubleshooting This chapter provides solutions to some problems you may encounter while working with the Classic E.O.S.
Troubleshooting checklist Error status Refer to You try to feed a film but it is not accepted. The processor is out of operation. 77 Display messages ‘Developer level low’ or ‘Fixer level low’. The developer or fixer level is too low. 79 Display messages ‘Water level low’. The water level is too low. 84 An accepted film is not deposited in the exit tray. Jammed film. 85 The processed film is still moist, or is deformed or shows drying patterns. Film quality problems.
Emergency film processing With most service messages, the processing of emergency films remains possible. It is recommended however to proceed with the troubleshooting actions as soon as possible.
Maintenance message The Classic E.O.S. must be checked and serviced periodically by your local service organization (default period: every six months). If the following maintenance message is displayed, you must call your local service organization. 3OHDVH ZDLW alternating with 0DLQWHQDQFH ❖ The message will continue to appear at start of work when processing the first four films of the day, until service takes place.
The processor is out of operation 1 Check that the processor is connected to the mains. 2 Check that the ON/OFF switch is in the ’I’ position. Do not touch the switch with wet fingers! 3 Make sure that the top cover is properly closed.
4 Check that the ground fault switch is not switched off. Do not touch the switch with wet fingers! The ground fault switch automatically switches off the processor when a loss of current is detected. If it is not possible to switch the processor back on with this switch, contact your local service organization.
The developer or fixer level is too low The following message indicates that the level of the developer in the processor tank is too low: 'HYHORSHU OHYHO ORZ √ or, for the fixer, )L[HU OHYHO ORZ √ You will have to check and possibly refill the respective tank with developer or fixer. It is recommended to check, and, if necessary, refill fixer first and developer afterwards. You can thus avoid spilling fixer in a full developer tank, which would necessitate draining and cleaning the developer tank.
2 Check that the four drain valves are closed (turn clockwise). 3 Unlock the covers of the developer tank, the two fixer tanks and the water tank. Slide the two clips towards each other to release each cover, as shown below. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
4 Remove the tank covers from the roller sets. Observe safety and environmental regulations when working with chemicals. It is also advisable to wear the recommended protective clothing and goggles. 5 Release each roller set from its positioning clip [1] and carefully lift [2] the roller set out of its location [3]. 2 1 3 You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
6 Check that the tanks still contain a sufficient amount of developer or fixer. Developer Fixer 1 & 2 Water The developer or fixer level should be up to the marking in the tank. 7 If the level of developer or fixer is too low, fill the developer or fixer tank with ready-mixed developer or fixer, respectively. Take care not to spill any fixer into the developer tank. Otherwise, clean the developer tank again and rinse it thoroughly.
10 Place the tank covers back onto their corresponding roller sets. Make sure the arrows on the tank covers point in the direction of the film exit tray. 11 Lock the tank covers. Slide the two clips outwards as far as they will go (you must hear a click). 12 Reinstall the top cover. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
The water level is too low The following message indicates that the level of the water in the processor tank is too low: :DWHU OHYHO ORZ √ To check the water level: 1 Check that the water tap is opened. 2 If the tap was open, clean or replace the water filter. Refer to ‘Cleaning the water filter’ on page 104.
Jammed film If the film you inserted for processing is not deposited in the film exit tray, it may be jammed in its transport path. A film jam can occur: ◆ in the roller sets of the developer [1], fixer [2] or water tanks [3], ◆ in the squeegee roller section [4], ◆ in the dryer transport roller section [5]. (Procedure for skilled service personnel only.
Check for jams in the transport roller sets of the tanks When a jam in this section occurs, it is highly recommended to perform the cleaning procedure for the appropriate roller set. The removal and reinstallation of a tank roller set is completely described in the corresponding cleaning procedure. Refer to ‘Clean the tanks and roller sets’ on page 59. During this procedure, if you find the jammed film, gently remove it from the roller set by turning the appropriate gear clockwise or counterclockwise.
Film quality problems The processed film is still moist If a processed film in the exit tray is still moist, increase the dryer setting. Refer to ‘Dryer setting’ on page 38. The processed film is deformed or shows drying patterns If a processed film in the exit tray is deformed or showing drying patterns, decrease the dryer setting. Refer to ‘Dryer setting’ on page 38.
The developer temperature is too low The following message indicates that the developer temperature is too low: (UURU 6HH PDQXDO √ The Classic E.O.S. has an integrated safety switch, that prevents the developer from overheating in case the level of developer should drop too low. If this should happen, you have to: ◆ Check the developer level and fill the tank if necessary. Refer to ‘The developer or fixer level is too low’ on page 79. ◆ Reset the developer safety switch, as described below.
2 Depress the button indicating the developer safety switch. 3 Reinstall the top cover. 4 Reconnect the processor to the mains. 5 If resetting the safety switch does not resolve the problem or if the problem should reoccur, contact your local service organization. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
The fixer temperature is too low The following message indicates that the fixer temperature is too low: (UURU 6HH PDQXDO √ The Classic E.O.S. has an integrated safety switch, that prevents the fixer from overheating in case the level of fixer should drop too low. If this should happen, you have to: ◆ Check the fixer level and fill the tank if necessary. Refer to ‘The developer or fixer level is too low’ on page 79. ◆ Reset the fixer safety switch, as described below.
3 Depress the button indicating the fixer safety switch. 4 Reinstall the top cover. 5 Reconnect the processor to the mains. 6 If resetting the safety switch does not resolve the problem or if the problem should reoccur, contact your local service organization. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
Messages when accessories are connected The messages mentioned below can appear if accessory devices are connected to the Classic E.O.S. with the corresponding sensor cables (contact your local service organization). Waste tanks for fixer and developer Messages when the waste tanks for fixer or developer are full: 5($'< 53 d& alternating with: &KHFN ZDVWH WDQN √ or, &KHFN ZDVWH WDQN √ alternating with 3OHDVH ZDLW Empty the respective waste tank.
Fixer replenishment tank Messages when the fixer replenishment tank is empty: 5($'< 53 d& alternating with &KHFN H[WHUQDO √ IL[HU or, during film feed, &KHFN H[WHUQDO √ IL[HU alternating with 3OHDVH ZDLW Fill the fixer replenishment tank. Chemix Message when the fixer or developer replenishment tank in the Chemix mixer is empty: 5($'< 53 d& or, e.g.: &KHFN PL[HU √ or, during film feed, &KHFN PL[HU √ alternating with 3OHDVH ZDLW Fill the Chemix mixer replenishment tank.
Anti-algae accessory If the Algizid tank of an anti-algae agent dosing is empty, this message appears alternating on the display of the processor, accompanied by 3 short beep sequences (repeated every 5 minutes): 5($'< 53 d& alternating with &KHFN DQWL DOJDH √ or, during film feed, &KHFN DQWL DOJDH √ alternating with 3OHDVH ZDLW Fill the container with fresh anti-algae agent. E.O.S. Fix Message when there is an operating problem on the E.O.S.
Chapter Instructions for skilled service personnel This chapter describes procedures only for skilled service personnel, trained on the machine by the Agfa Service Organization. Make sure to read the safety notices on the first page of this chapter.
Important safety notice This chapter deals with repairs and preventive maintenance work for the Classic E.O.S. during which live electrical or hot components may become exposed. Thus, the procedures described hereafter can imply hazardous situations and are therefore to be carried out by skilled service personnel only. Make sure to disconnect the processor from the mains before performing any maintenance activities.
Clean the dryer roller sets Clean the dryer roller sets every three months. The inner parts of the dryer can be very hot when the processor has been in operation. Therefore, clean the dryer roller sets only at the beginning of a working day. 1 Loosen the two quarter turn fasteners securing the cover. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
3 Tilt the dryer block to its horizontal position. Take care not to touch any inner parts of the infrared dryer since they can be extremely hot. The quartz lamps can be damaged when touched. 4 Remove the roller sets alternately, by pressing their release clips [1] and sliding them out of their location [2]. 1 2 Remove, clean and replace the roller sets one by one, so that they remain at their original locations. Make sure not to bend the film guide elements.
5 Wipe the dryer roller sets clean using a moist sponge. If necessary, use oil-free cleansing agents to remove deposits or residues. Optimal image quality can only be guaranteed when handling the rollers with care. 6 Wipe the rollers dry using a lint-free cloth or sponge. 7 Replace the roller sets. They snap into place. 8 Close the tilted dryer section. 9 Replace the cover, securing the cover with the two quarter turn fasteners. 10 Reinstall the top cover.
Check for jams in the dryer section Disconnect the power cord from the mains before performing any maintenance activities. When a jam in this section occurs, it is highly recommended to perform the cleaning procedure for the appropriate dryer roller set. The removal and reinstallation of a roller set is completely described in the corresponding cleaning procedure. Refer to ‘Clean the dryer roller sets’ on page 97. During this procedure, if you find the jammed film, gently remove it from the roller set.
Failure of the dryer heaters Disconnect the power cord from the mains before performing any maintenance activities. Three overheat protection buttons have been provided to reset the heaters in the dryer when a failure has occurred. The following message indicates that the overheat protection buttons must be pressed. (UURU 6HH PDQXDO √ Besides the message ‘Error 505’, the following error messages can also occur: • Error 574, • Error 575, • Error 510. 1 Disconnect the processor from the mains.
3 Remove the cover. 4 Tilt the dryer block to its horizontal position. Take care not to touch any inner parts of the infrared dryer since they can be extremely hot. The quartz lamps can be damaged when touched.
5 Remove the roller set as indicated on the figure, by pressing the release clip [1] and sliding it out of its location [2]. 1 2 6 Locate the three overheat protection buttons and depress them. 7 Replace the roller set. 8 Close the tilted dryer section. 9 Replace the cover, securing the cover with two quarter turn fasteners. Contact your local service organization if the problem reoccurs.
Cleaning the water filter Disconnect the power cord from the mains before performing any maintenance activities. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals. Clean the water filter every six months. 1 Close the water tap. 2 Remove the top cover. 1 2 3 Loosen and remove the crosshead screw at the side.
4 Lift the side panel and remove it. The water filter is located at the left.
5 Loosen the screw cap and remove the filter from its housing. Loosen the screw cap by hand only. Do not use any tools to remove the screw cap to prevent damage. 6 Clean the water filter under running water. Be careful, do not damage the wire gauze. 7 Place the filter back into its housing. 8 Fasten the screw cap onto the filter housing. 9 Reinstall the side panel. 10 Fasten the crosshead screw and reinstall the top cover.
Appendix Equipment information sheet A
Specifications Product description Type of product Medical film processor Commercial name Classic E.O.S. Model number 5270/xxx Original seller/manufacturer Agfa-Gevaert NV-Mortsel Labelling CE 93/42 EEC ‘Medical Devices’ (Europe) TÜV-Certification Mark EN 60950 c-UL-us-Listing Mark UL 1950, CSA 22.2 No.
Electrical connection Operating voltage 200 - 240 V Mains fuse protection 15/16 A Mains frequency 50/60 Hz Power consumption Standby (room temperature ~ 20 °C) 0.25 kWh During film processing 2.1 kWh (max. 3.
Fixer temperatures Fixer tank 1 Not regulated Fixer tank 2 34 °C in all processing cycles Replenishment rates (default values upon installation) Developer 400 ml/m2 at > 5 m2 film/day Fixer tank 2 400 ml/m2 at > 5 m2 film/day Film characteristics Smallest film size 10 x 10 cm Max. film width 435 mm Roll film Not possible Water supply Compliant with DVGW DIN 1988 Teil 4/1988 (Germany) min. 5 °C; Water temperature max.
Physical emissions Noise emission (sound power level according to ISO 7779) • During film processing max. 48 dB(A) • Standby max.
Accessories ◆ Anti-algae kit. ◆ Water pressure reduction. ◆ Replenishment tanks 2 x 30 l. ◆ Replenishment tanks 2 x 80 l. ◆ E.O.S. Fix. ◆ Chemix.
Appendix Index B
Index A Accessories list of optional accessories................................................................................... 112 status messages.................................................................................................... 92 Anti-algae accessory ................................................................................................... 94 Audio signals ...............................................................................................................
Dryer heater failure .................................................................................................... 101 Dryer roller set cleaning ............................................................................................... 97 Drying stage setting .....................................................................................................39 E E.O.S. Fix accessory....................................................................................................
Jog cycle setting .......................................................................................................... 46 L Language of display messages ............................................................................. 16, 49 M Maintenance message................................................................................................. 76 N Noise emission ..........................................................................................................
Squeegee roller set cleaning........................................................................................66 Standby developer replenishment setting .................................................................... 46 Start-up replenishment rate setting .............................................................................. 48 Switching off before switching off ................................................................................................ 20 switching off ..............
Printed in Belgium Published by Agfa-Gevaert N.V.
