Speed Drilling System 1 Speed Drilling System (N) Semi Auto Feed Drilling System Semi Auto Feed Drilling System(N) 2 Speed Drilling System 4 Speed Drilling System 4 Speed Swivel Base Drilling System 4 Speed Variable Motor Speed Drilling System ORIGINAL OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
1 Speed Drilling System & 1 Speed Drilling System (N) Coolant tank Crank handle Coolant feed tap Motor switch Arbor support bracket Magnet switch Arbor Gib adjustor screw Annular cutter (Not included) Magnet base Pilot pin (Not included) Optional adaptor and 13mm chuck (Not included) MODEL 1 Speed POWER INPUT 1100 W VOLTAGE See machine nameplate NO / FULL LOAD min-1 CAPACITY 35MM X 50MM DIA. X DEPTH OF TWIST DRILL BIT 13MM X 110MM DIA.
Semi Auto Feed Drilling System & Semi Auto Feed Drilling System (N) Coolant tank Crank handle Coolant feed tap Arbor support bracket 3 position feed rate selector Magnet switch Arbor Magnet base Annular cutter (Not included) Motor switch Pilot pin (Not included) Dual purpose lever MODEL Semi Auto Feed POWER INPUT 1100 W VOLTAGE See machine nameplate NO / FULL LOAD min-1 CAPACITY STANDARD ACCESSORIES * WRENCH M8 550 / 330 * HEX. KEY M2.5 DIA.
2 Speed Drilling System Coolant tank Coolant feed tap Gear selector Crank handle Motor switch Arbor support bracket Magnet switch Arbor Magnet base Annular cutter (Not included) Pilot pin (Not included) Optional adaptor and 16mm chuck (Not included) MODEL 2 Speed POWER INPUT 1700 W (110V), 2000W (220V) VOLTAGE See machine nameplate NO/FULL LOAD min-1 SPEED 1 280 / 170 SPEED 2 500 / 300 DIA. X DEPTH OF CUT 65 MM X 75 MM (2"X3") CAPACITY: DIA.
4 Speed Drilling System Coolant tank Crank handle Coolant feed tap Gear selector Ejector port Motor switch Arbor Magnet switch Arbor support bracket Reversing switch Annular cutter Magnet base (Not included) Pilot pin MT3 Tapping adaptor and Tapping unit (Not included) MT3 Twist drill bit (Not included) POWER INPUT VOLTAGE SPEED 1 SPEED 2 NO/FULL LOAD min-1 SPEED 3 SPEED 4 DIA. X DEPTH OF CUT ( HAND FEED) DIA. X DEPTH OF MT3 TWIST DRILL BIT CAPACITY DIA.
4 Speed Swivel Base Drilling System Coolant tank 30°,2x15° 20mm Coolant feed tap Gear selector Crank handle Ejector port Motor switch Arbor Reversing switch Arbor support bracket Magnet switch Magnet base Annular cutter(Not included) Pilot pin (Not included) MT3 Tapping adaptor and Tapping unit (Not included) MT3 Twist drill bit (Not included) POWER INPUT VOLTAGE SPEED 1 SPEED 2 -1 NO/FULL LOAD min SPEED 3 SPEED 4 DIA. X DEPTH OF CUT ( HAND FEED) DIA.
4 Speed Variable Motor Speed Drilling System Variable Speed Wheel MT3 Chuck adaptor and Chuck (Not included) MT3 Tapping adaptor and Tapping unit (Not included) Coolant tank Coolant feed tap MT3 Twist drill bit (Not included) Gear selector Ejector port Motor switch Reversing switch Spindle Magnet switch Annular cutter (Not included) 1-1/4 " (32.
WARNING! Read and understand all instruction before operating any drilling system. Failure to follow all instructions listed below may result in electrical shock, damage to drilling system and even personal injury. GENERAL SAFETY INSTRUCTIONS Work area 1. 2. 3. Keep your working area clean and well lighted. Cluttered benches and working stations causes accidents as well as dark spaces. Always ensure working stations are clean and well lit.
5. 6. to a rotating part of the tool may result in personal injury. Do not overreach. Keep a proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hardhat, or hearing protection must be used for appropriate conditions. Tool use and care 1. 2. 3. 4. 5. 6. 7.
Symbol Name Designation/Explanation V Volt Voltage (potential) A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time Diameter Size of drill bits n0 No load speed Rotational speed, at no load min-1 Revolutions per minute Revolutions, strokes, surface speed per minute.
CAUTION: NEVER position machine on a work piece between the electrode and the ground of any arc type welder. Damage to the machine will result, as the welder will ground through the machine’s ground cable. When drilling stacked work materials, always stop to clear the slug after the first layer is drilled. WARNING: Do not operate the machine on a workpiece which is being welded on at the same time. This may lead to damage to the machine and possible injury.
CAUTION: Ensure that the locking screw is on a flat of the cutter and not just against the rounded shank. 2. Ensure that the oil feed tap is on and coolant feeds properly by pushing the pilot pin. If it feeds too quickly or slowly, adjust the tap accordingly. Keep the tap closed when not in use.
1. 2. First fit tool into arbor and line up with intended center of cut. Then switch magnet on. Press green motor on button to start motor. Use the crank handle to feed to work. Always use very light pressure when beginning the cut and just as the tool is breaking through. The crank handle offers tremendous leverage; so do not use too much force. Allow the cutting tool to determine the pace. With experience, the operator will be able to determine the best pace to feed to the work.
WARNING: use extreme care to avoid contacting the rotating arbor shaft! 3. Double check to ensure that there is no binding anywhere throughout the stroke. SPECIAL INSTRUCTIONS FOR AUTO-FEED MODELS WARNING: NEVER attempt to use machine in auto feed mode when using twist drills. THIS WILL RESULT IN MAGNET LIFTING. WARNING: NEVER use poor quality, incorrect sized or dull cutters in auto feed mode. THIS MAY RESULT IN MAGNET LIFTING.
2. Only after the cutter has begun cutting for a few seconds and has raised a chip should the auto feed be engaged. NOTE: Do not cut manually for more than 10 seconds before shifting into auto feed. If manual cutting continues for more than 10 seconds, as soon as auto feed is engaged, rather than cutting, it will directly stop. 3. 4. 5. To engage auto-feed, push any of the lever handles in. The gears may not always line up perfectly.
SPECIAL INSTRUCTIONS FOR SWIVEL BASE EQUIPPED MODELS The swivel base allows the drill to be precisely positioned under difficult circumstances. To use: first position the magnet base in the desired position and turn magnet on. Loosen the Locking Lug, then swivel the machine body into the desired position. Finally lock the Locking Lug.
instructions specific to the 4-speed Morse taper model below: WARNING: NEVER operate 60mm (2-3/8 in.) or larger cutters unless the plate thickness is mini mum 20mm (13/16 in.) MAGNET LIFTING MAY RESULT. If the plate thickness is not enough, supplement the magnetic adhesion by adding a 10mm or thicker plate directly the magnet’s position under the work piece. CAUTION: Machine is equipped with a reversing switch. Always ensure that direction of rotation is correct before operating.
NOTE: the left and right side gear selectors have a different engagement design: For The LEFT HAND SLIDER must ALWAYS ensure that the machine is FULLY STOPPED before attempting to change gears! NEVER change the Left hand slider gears on a running machine! For the RIGHT HAND SLIDER the gears select by engagement dogs, similar to a motorcycle transmission design. These MUST BE SELECTED BY TURNING THE ARBOR to allow the dogs to engage. CAUTION: Ensure that that gears engage fully.
Work Material Surface Speed MPM (m/min) Aluminum 60-90 Brass 40-50 Soft Cast Iron 30-50 Hard Cast Iron 15-21 Mild Steel 24-30 High Tensile Steel 6~13 Stainless Steel 3~5 RPM = 318.5 x MPM / cutter diameter (in mm) For example: if you are drilling mild steel with a 50mm cutter, the recommended MPM would be about 30 m/ min, so the ideal RPM would be: 318.5 x 30/50 =191/min But if you were drilling high tensile steel, the MPM would be about 6 m/min, so the ideal RPM would be: 318.
ARBOR SUPPORT BRACKET REPLACEMENT 1. 2. Replace arbor support bracket and screw in the 3 hex head bolts finger tight only (ensure that the needle bearing is clean and adequately greased.) Replace the annular cutter arbor and carefully tighten the bolts evenly to ensure proper alignment. WARNING: use extreme care to avoid contacting the rotating arbor shaft! 3. Double check to ensure that there is no binding anywhere throughout the stroke.
MAINTENANCE Every 50 hours of operation blow compressed air through the motor while running at no load to clean out accumulated dust. (If operating in especially dusty conditions, perform this operation more often.) 1. 2. 3. Keep the machine clean and free of chips. Check for loose fittings and tighten as needed. Ensure that the ventilation slots are clear so that motor can be cooled normally. Blow low-pressure compressed air through the ventilation slots with the motor running to keep motor clean.
stops the machine before the carbon brushes are finished and protects the motor. MAGNET TROUBLESHOOTING Full magnet performance is absolutely essential for magnetic drill operation. If the magnet works, but does not hold well, it is likely that one of the coils has failed. If the magnet does not work at all, it is likely to be a failed rectifier.
RED - BLACK RECTIFIER & EMC RED BLACK MAGNET 110V + 23 RED - BLACK RECTIFIER & EMC RED BLACK MAGNET 230V + 4 2 MAGNET SWITCH 3 1 MOTOR SWITCH OVER LOAD MOTOR AC 1 Speed Drilling System & 1 Speed Drilling System(N) (Wiring)
FEED MOTOR CAPACITANCE RED BLACK RED BLACK MAGENT 230V 110V RED BLACK RED BLACK MAGENT SELECTOR SWITCH AC MOTOR BLACK RED BLUE MOTRO SWITCH (RED) MOTRO SWITCH (GREEN) 3 POSITION FEED RATE MAGENT SWITCH Semi Auto Feed Drilling System & Semi Auto Feed Drilling System (N) (Wiring)
RED BLACK RECTIFIER & EMC RED RECTIFIER & EMC - BLACK BLACK BLACK RED MAGNET MAGNET RED 230V 110V + 25 + 4 2 MAGNET SWITCH 3 1 MOTOR SWITCH AC OVER LOAD MOTOR 2 Speed Drilling System (Wiring)
RED - BLACK RECTIFIER & EMC - BLACK RECTIFIER & EMC RED BLACK BLACK RED MAGNET MAGNET + 26 + RED 230V 110V 3 1 REVERSING SWITCH MAGNET SWITCH 4 2 MOTOR SWITCH CARBON BRUSH OVER LOAD AC BLACK STATOR RED 4 Speed Drilling System & 4 Speed Swivel Base Drilling System (Wiring)
BRUSH HOLDER LEFT RIGHT RED 90cm YELLOW 90cm REVERSING SWITCH WHITE 90cm BLACK STATOR RED BLACK 105cm BLACK BLACK M2 M1 AC AC BLACK MAGNET SWITCH RED MAGNET WHITE WHITE RED - RECTIFIER & EMC BLACK BLUE 105cm BROWN 105cm + ELECTRONICS BOARD 4 2 AC 1 3 MOTOR SWITCH 4 Speed Variable Motor Speed Drilling System (Wiring)
105 106 107 108 02-1 109 110 111 112 113 114 OPTIONAL 118 116 115 16 17 18 19 20 21 22 01 02 03 04 05 09 10 11 12 13 22 23A 119 24A 22 06 07 08 14 15 TO42 25 26 27 28 121 22 14 29 30 75 31 35 34 33 32 40 41 91 92 81 98 38 75 32 31 33 34 35 93 70 56 68 59 39 230V 110V 69 39 77 36 37 103 102 101 102 101 73 57 60 97 95 46 96 100 58 97 54 49 76 43 61 43 42 62 67 66 71 65 74 120 46 48 47 75 75 94
NO. 1 2 2-1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A.) 24A.
117 118 119 02 03 05 04 06 07 08 09 OPTIONAL 123 121 120 124 125 23 24 25 12 10 11 29 31 30 26 20 16 15 13 14 37 38 39 127 40 29 17 41 42 43 18 19 21 22 TO64 44 45 29 36 48 47 46 49 50 30 34 35 33 33 32 29 29 27 28 29 107 108 51 80 109 86 52 45 43 44 46 47 48 84 81 79 53 230V 110V 85 53 54 55 56 115 114 113 114 113 87 82 78 77 83 75 67 76 112 77 57 62 89 63 74 63 64 73 72 71 90 70 88 126 65 66
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58~61 62 63 64 65 Parts Name N/A CHECK BALL Ø8 QUICK RELEASE ARBOR SHAFT QUICK-RELEASE COLLAR COLLAR PIN RUBBER RING Ø40 x Ø44 x 9 SPRING Ø2 x Ø39 x Ø43 x 30L x 3T STEEL RING Ø35.1 x Ø44.
Optional 32 133 94 131 130 95 93 92 91 90 01 02 89 40 41 84 88 87 03 04 11 12 13 14 16 86 85 84 33 82 15 83 34 35 39 38 37 36 05 06 07 31 138 26 17 32 71 136 10 81 80 73 72 65 09 126 08 66 63-2 127 78 77 79 66 63-1 35 36 34 38 37 39 68 137 34 64 61 63-3 76 67 96 75 66 65 21 18 74 64 17 63 43 97 62 98 61 60 19 106 99 101 66 46 54 53 100 102 108 103 99 107 20 59 TO50 105 34 128 26 135 27A 23 22 28A 26 29 3
NO.
Optional 34 139 137 136 100 99 97 98 100 96 01 02 95 94 89 92 03 04 12 11 13 14 16 93 91 90 88 89 15 87 05 06 07 35 142 26 36 37 38 140 86 10 84 71 09 132 71 130 08 83 82 85 78 77 76 39 39 40 44 43 42 40 41 44 46 43 42 45 41 68-2 141 66 68-1 39 68-3 52 51 49 50 48 47 72 70 69 101 80 79 81 73 21 23 22 24 26 25 67 68 17 18 19 33 34 26 26 30 29 28 27 102 110 103 39 133 65 66 48 20 59 51 71 106 111 107 112 TO55 64 26
NO.
136 137 138 116 139 119 118 120 121 122 123 Optional 133 131 130 129 128 23 18 19 20 21 22 25 26 27 28 25 17 24 3 4 6 5 7 11 13 29 30 31 32 33 25 8 10 9 10 12 13 14 15 TO69 16 34 35 36 37 34 38 39 40 41 14 42 43 45 44 46 48 47 49 50 51 79 88 45 46 44 48 47 49 134 52 110V 90 80 89 53 54 82 83 55 125 58 59 71 8 126 86 56 230V 81 44 84 125 52 83 85 77 124 78 60 65 127 126 70 75 73 76 140 74 44 91
NO.
144 145 154 153 152 151 150 149 Optional 141 140 2 1 3 4 5B 146 147 148 138 26 6 28 27 26 16 17 18 30 25 29 23 32A 33 20 19 34 21 25 35 24 30 23 22 28 27 24 120 2 1 3 4 5A 6 7 9 32 23 31 23 32 36 37 38 32 23 8 10 11 12 119 13 15 75 23 14 32 39 40 41 32 23 116 56 57 117 62 47 49 52 118 42 43 44 45 155 46 55 50 54 53 51 116 115 89 116 80 143 60 50 55 54 51 53 52 61 137 79 63 84 110V 135 64 85 82
NO. 1 2 3 4 5A 5B 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69~72 73 74 75 76 77 78 79 Parts Name INTERNAL CIRCLIP R-19 ARBOR WASHER Ø10 x Ø18.5 x 0.8 O-RING Ø12 x 4 COOLANT SEAL Ø12 x Ø10.2 x 15 SPRING Ø1.2 x Ø10 x Ø12.4 x 24T x 140L SPRING Ø1.2 x Ø10 x Ø12.
160 159 161 157 154 153 151 158 167 166 165 164 163 162 Optional 6 28 27 26 16 17 18 30 110V 25 29 23 32A 33 20 19 34 21 25 35 24 30 23 22 28 27 26 24 143 120 3 2 1 4 5 6 7 9 32 23 31 146 230V 23 32 36 37 38 32 23 8 10 11 12 143 49 119 13 15 75 23 14 32 39 40 41 32 23 170 56 57 117 46 147 118 42 43 44 45 168 146 62 47 55 50 54 52 51 53 170 49 98 115 89 170 80 155 60 50 55 54 51 53 52 61 76 148 150
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69~72 73 74 75 76 77 78 79 80 81 82 83 84 85 Parts Name INTERNAL CIRCLIP R-19 ARBOR WASHER Ø10 x Ø18.5 x 0.8 O-RING 12 x 4 COOLANT SEAL Ø10.2 x Ø12 x 15 SPRING Ø1.2 x Ø10 x Ø12.
Optional 35 36 37 35 38 39 42 149 10A 152 151 150 10B 149 10C 29 31 32 33 29 34 32 33 44 01 02 03 04 05A 05B 30 30 40 42 41 40 28 28 43 45 46 52 149 25 26 48 86 156 85 84 40 49 50 51 52 17 20 19 18 21 22 23 24 83 157 27 47 53 54 158 55 56 147 81 82 68 70 71 73 74 57 58 59 65 64 63 62 61 60 66 67 77 75 80 79 78 76 146 72 144 80 69 102 92 75 77 76 79 78 108 101 91 90 143 105 93 106 89 88 87 119 107 104 10
NO. 1 2 3 4 5A 5B 6~9 10A 10B 10C 11~15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 Parts Name INTERNAL CIRCLIP R-19 ARBOR WASHER 10 x 18.5 x 0.8 O-RING 12 x 4 COOLANT SEAL 12 x 10.2 x 15 SPRING-for 10B.) 1.2 x 10.1 x 12.5 x 15T x 100L SPRING-for 10C.) 1.2 x 10 x 12.
