SINGLE SPEED MODELS SEMI-AUTO FEED MODELS 2-SPEED MODELS 4 SPEED VARIABLE MOTOR SPEED MODELS ORIGINAL OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Warning: For tools equipped with over load protection, when motor has shut down off due to over load, always run machine with no load for at least 3 minutes to reduce temperature before returning to operation to avoid burn out of the motor.
SINGLE SPEED MODELS Slide height lock Coolant tank Crank handle Coolant feed tap Arbor Motor switch Quick-release tool holder Magnet switch Annular cutter (Not included) Magnet base Pilot pin (Not included) Optional adaptor and 13mm chuck (Not included) Low Speed Power Input 1100W Voltage See machine nameplate No Load / Full Load min-1 450 / 270 Max. Capacity High Speed * Wrench M8 730 / 440 Dia. X Depth of cut 35mm x 50mm ( 1-3/8" x 2") Dia.
SEMI-AUTO FEED MODELS Coolant tank Coolant feed tap Crank handle Magnet switch Arbor support bracket Arbor 3 position feed rate selector Annular cutter (Not included) Magnet base Pilot pin (Not included) Motor switch Dual purpose lever Power input 1100W Standard Accessories Voltage See machine nameplate * Wrench M8 No Load / Full Load min-1 550/330 Max. Capacity Dia. X Depth of cut * Hex. Key M2.
2-SPEED MODELS Gear selector Coolant tank Slide height lock Coolant feed tap Motor switch Arbor Magnet switch Quick-release tool holder Annular cutter (Not included) Magnet base Pilot pin (Not included) Optional adaptor and 13mm chuck (Not included) High Speed Low Speed Standard Accessories * Wrench M8 Power Input 1100W Voltage See machine nameplate * T-Wrench M6 Speed 1 450 / 270 300 / 180 Speed 2 730 / 440 450 / 270 Dia. X Depth of cut 35mm x 50mm ( 1.
4 SPEED VARIABLE MOTOR SPEED MODELS Variable Speed Wheel MT3 Chuck adaptor and Chuck (Not included) MT3 Tapping adaptor and Tapping unit (Not included) Coolant tank Coolant feed tap MT3 Twist drill bit (Not included) Gear selector Ejector port Motor switch Reversing switch Spindle Magnet switch Annular cutter (Not included) Magnet base Pilot pin (Not included) 1-1/4 " (32.
WARNING! Read and understand all instruction before operating any drilling system. Failure to follow all instructions listed below may result in electrical shock, damage to drilling system and even personal injury. GENERAL SAFETY INSTRUCTIONS WORK AREA Keep your working area clean and well lighted. Cluttered benches and working stations causes accidents as well as dark spaces. Always ensure working stations are clean and well lit.
better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hardhat, or hearing protection must be used for appropriate conditions. TOOL USE AND CARE Use clamps or other practical way to secure and support the work piece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. Do not force tool. Use the correct tool for your application.
Symbol Name Designation/Explanation V Volt Voltage (potential) A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time ø Diameter Size of drill bits n0 No load speed Rotational speed, at no load min-1 Revolutions per minute Revolutions, strokes, surface speed per minute.
machine nameplate to ensure that correct voltage and Hz are used. When drilling non-ferrous (nonmagnetic) work materials, only use a manufacturer-approved fixture such as a vacuum base adapter ASSEMBLY Coolant tank assembly required. First attach clear tube to the bottom of the coolant tank. To do this, first loosen the nut and slide nut onto the tube. Then slide tube onto the nipple. Then tighten the nut. Slide tank hanger over the screw on the upper right hand side of slide and tighten.
CAUTION: Ensure that the locking screw is on a flat of the cutter and not just against the rounded shank. FOR QUICK-RELEASE TYPE ARBORS: Push up on the quick-release collar. Insert the cutter with pilot pin and turn until the flat meets the locking pin. When the flat meets the locking pin, the collar will snap down. Double check to ensure that it is fully locked.
NOTE: If mounting to a curved surface beam, mount the machine parallel to the curve in the work piece. WARNING: Avoid operating at more than 90 degrees from horizontal. When drilling at such an angle take precautions to prevent cutting coolant from entering the motor. Paste-type coolant should be used. 1. 2. First fit tool into arbor and line up with intended center of cut. Then switch magnet on. Press green motor on button to start motor. Use the crank handle to feed to work.
overheated, allow it to cool for 30 minutes before continuing. This machine is not intended for production-line type use. CAUTION:Turn the magnet base off when not in use. Leaving the magnet base on continuously will damage it. TWIST DRILLING (All models except Semi-Auto Feed models) 1. 2. 3. 4. First mount the Chuck to the Chuck adaptor. Then push up on the Quick-Release Collar. Insert the Chuck Adaptor into the Tool Holder and turn until the Quick-Release Collar snaps down.
POSITION 1 2 3 RANGE 14~20mm 21~24mm 25~30mm AUTO-FEED OPERATION 1. 2. 3. 4. 5. Always begin drilling manually (with the handles pointing out) as described above in “OPERATION-GENERAL”. Only after the cutter has begun cutting for a few seconds and has raised a chip should the auto feed be engaged. To engage auto-feed, push any of the lever handles in. The gears may not always line up perfectly. If the handle will not push in, simply raise the feed upward slightly and the lever will engage.
WARNING: NEVER ATTEMPT TO DRILL MATERIAL THICKER THAN THE DEPTH CAPACITY OF THE CUTTER. If the cutter is allowed to “bottom out” the feed system may cause the magnet to lift (usually it will overload first). NOTE: In very light load conditions, such as when using very small cutters or drilling a very thin work piece, often the load drop will not be enough to signal the machine’s electronic control board to automatically stop. If this occurs, it does not indicate a malfunction.
be necessary to turn the arbor slightly in order for the gears to mesh properly). Follow the recommended speed ranges on the cutting speed chart to set the proper speed and gear range. 4 SPEED GEAR CHART(VARIABLE MOTOR SPEED MODELS) GEAR MAX. SPEED MIN. SPEED CUTTERS 1 120min-1 35 min-1 Up to 120mm (4-3/4") 25mm ( 1 in.) or less 2 220 min-1 70 min-1 55mm-70mm (2-1/8 to 2-3/4 in.) N/A 3 250 min-1 80 min-1 35~55mm (1-3/8 to 2-1/8 in.) N/A 4 450 min 140 min-1 35mm or less (1-3/8 in.
CUTTING SPEEDS The type of material to be drilled, its hardness and thickness will all greatly affect the recommended cutting speed. See the chart below for general guidelines for cutting speeds. Use the formula to determine the recommended RPM for the diameter of annular cutter being used: RECOMMENDED SURFACE SPEEDS Note: work materials which have been flame cut will be heat treated in the affected area. These areas will require much slower cutting speeds.
SAFETY CLUTCH The 4 speed variable motor speed models are equipped with a safety clutch which is designed to slip when the maximum torque value is exceeded. This clutch is not a tapping clutch and bottoming taps in blind hole is to be avoided. TWIST DRILLS NOTE: A pilot hole may be necessary when drilling with larger twist drills. CHUCK Mount the chuck to the Drill Chuck Arbor. Open the jaws all the way and tighten the central screw to lock the chuck to the arbor.
Allow the machine to come to a full stop. Then reverse direction and restart machine by pressing the green motor switch to remove tap. Guide the tap back out with the feed handle. Proper order of operations for normal tapping is as follows: magnet: on. direction: forward. motor: on. motor: off. THEN: direction: reverse. motor: on. motor: off - magnet: off. MT3 ANNULAR CUTTER ADAPTOR This machine is equipped with a unique annular cutter adaptor system with built-in coolant directly to the gearbox.
THE GIBS (DOVETAIL SLIDES) The gibs require adjustment if too loose. To adjust, loosen the lock nuts and adjust the adjustor screws evenly while moving the handle up and down. Adjust so that there is no free play, without any binding anywhere in its range of travel. Then retighten the lock nuts. Periodically check, lubricate, and adjust as needed. L-hex key THE CARBON BRUSHES The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit.
WARNING: Never attempt to operate a magnetic drill with a faulty magnet! CHECKING THE MAGNET (qualified technicians only) If the magnet is not working well, it must be checked. Separate the wires of each indiviual coil and test the resistance of each coil separately. (note that 110V models are wired in parallel and 230V models are wired in series) The resistance of the coils of different sizes of magnets varies, but it should be in the region of hundreds of ohms.
RED - BLACK RECTIFIER & EMC RED BLACK MAGNET 110V + 22 RED - BLACK RECTIFIER & EMC RED BLACK MAGNET 230V + 4 2 MAGNET SWITCH 3 1 MOTOR SWITCH OVER LOAD MOTOR AC SINGLE SPEED MODELS
FEED MOTOR CAPACITANCE RED BLACK RED BLACK MAGENT 230V 110V RED BLACK RED BLACK MAGENT SELECTOR SWITCH AC MOTOR BLACK RED BLUE MOTRO SWITCH (RED) MOTRO SWITCH (GREEN) 3 POSITION FEED RATE MAGENT SWITCH SEMI-AUTO FEED MODELS
RED BLACK RECTIFIER & EMC RED RECTIFIER & EMC - BLACK BLACK BLACK RED MAGNET MAGNET RED 230V 110V + 24 + 4 2 MAGNET SWITCH 3 1 MOTOR SWITCH AC OVER LOAD MOTOR 2-SPEED MODELS
BRUSH HOLDER LEFT RIGHT RED 90cm YELLOW 90cm REVERSING SWITCH WHITE 90cm BLACK STATOR RED BLACK 105cm BLACK BLACK M2 M1 AC AC BLACK MAGNET SWITCH RED MAGNET WHITE WHITE RED - RECTIFIER & EMC BLACK BLUE 105cm BROWN 105cm + ELECTRONICS BOARD 4 2 AC 1 3 MOTOR SWITCH 4 SPEED VARIABLE MOTOR SPEED MODELS
135 11-1 OPTIONAL 139 137 136 01 02 03 04 05 09 10 11 18 19 20 21 23 24 38 37 36 36 40 39 41 42 43 36 06 07 08 34 12 13 14 15 16 17 35 36 47 44 46 45 38 31 63 64 55 49 50 51 141 36 52 53 54 55 56 57 96 56 57 58 59 60 60 59 58 61 62 97 89 65 230V 110V 98 90 124 66 67 68 131 128 92 93 130 131 128 65 91 126 94 99 95 75 127 86 122 101 91 87 69 74 85 75 76 91 123 82 102 84 100 81 83 77 79 78 55 129 55
NO. 1 2 3 4 5 6 6 7 8 9 10 11 11-1 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25~30 31 32~33 34 35 36 37 37 38 39 40 41 42 43 44 45 46 46 47 48 49 50 51 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70~73 74 Parts Name INTERNAL CIRCLIP R-19 ARBOR WASHER Ø10 x Ø18.5 x 0.8 O-RING Ø12 x Ø20 x 4 COOLANT SEAL SPRING Ø1.2 x Ø10.1 x Ø12.5 x 12T x 90L LOCKING PIN 12.3mm LOCKING PIN 11.
100 99 Optional 28 139 137 136 97 98 100 96 01 02 95 94 89 92 110V 03 04 12 11 13 14 16 93 131 91 90 15 133 88 89 39 40 44 46 43 42 45 41 133 134 09 130 08 10 84 83 82 85 71 05 86 78 132 140 77 71 76 06 07 35 131 230V 52 87 142 26 36 37 38 39 44 43 42 40 41 141 66 75 39 74 52 51 50 49 48 47 72 70 80 79 81 73 21 23 22 24 26 25 101 69 67 68 17 18 19 33 34 26 29 28 27 26 30 102 133 103 65 66 48 39 110 20 59 51
NO.
135 11-1 OPTIONAL 139 137 136 01 02 03 04 05 09 10 11 18 19 20 21 22 23 24 36 37 38 36 40 39 25 06 07 08 26 36 41 12 13 14 15 16 17 28 29 30 31 27 35 44 42 34 45 36 43 47 46 48 63 64 55 49 50 51 141 36 52 53 54 55 56 57 96 56 57 58 59 60 60 59 58 61 62 97 89 65 91 126 93 131 128 92 130 131 128 230V 65 110V 98 90 124 66 67 68 94 99 95 75 91 87 69 74 122 101 127 86 85 75 76 91 123 82 102 84 100 8
NO. 1 2 3 4 5 6 6 7 8. 9 10 11 11-1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 Parts Name INTERNAL CIRCLIP R-19 ARBOR WASHER Ø10 x Ø18.5 x 0.8 O-RING Ø12 x Ø20 x 4 COOLANT SEAL SPRING Ø1.2 x Ø10.1 x Ø12.5 x 12T x 90L LOCKING PIN 12.3mm LOCKING PIN 11.
135 11-1 OPTIONAL 139 137 136 01 02 03 04 05 09 10 11 18 19 20 21 22 23 24 36 42 37 41 36 43 36 40 39 38 06 07 08 25 26 34 28 29 30 31 12 13 14 15 16 17 27 35 36 45 44 47 46 48 63 64 55 49 50 51 141 36 52 53 54 55 56 57 96 56 57 58 59 60 60 59 58 61 62 97 89 65 91 131 128 93 126 92 130 131 128 230V 65 110V 98 90 124 66 67 68 94 99 95 75 75 127 86 122 101 91 87 69 74 76 85 91 123 82 102 84 100 81
NO. 1 2 3 4 5 6 6 7 8 9 10 11 11-1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32~33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70~73 Parts Name INTERNAL CIRCLIP R-19 ARBOR WASHER Ø10 x Ø18.5 x 0.8 O-RING Ø12 x Ø20 x 4 COOLANT SEAL SPRING Ø1.2 x Ø10.1 x Ø12.5 x 12T x 90L LOCKING PIN 12.3mm LOCKING PIN 11.
Optional 35 36 37 35 38 39 34 149 10A 152 151 150 10B 149 10C 29 31 32 33 29 34 32 33 44 01 02 03 04 05A 05B 30 30 40 42 41 40 28 28 43 45 46 52 149 25 26 48 86 156 85 84 40 49 50 51 52 17 20 19 18 21 22 23 24 83 157 27 47 53 54 158 55 56 147 81 82 68 70 71 73 74 57 58 59 65 64 63 62 61 60 66 67 77 75 80 79 78 76 146 72 144 80 69 102 92 75 77 76 79 78 108 101 91 90 143 105 93 106 89 88 87 119 107 104 10
NO. 1 2 3 4 5A 5B 6~9 10A 10B 10C 11~15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 Parts Name INTERNAL CIRCLIP R-19 ARBOR WASHER 10 x 18.5 x 0.8 O-RING 12 x 4 COOLANT SEAL 12 x 10.2 x 15 SPRING-for 10B.) 1.2 x 10.1 x 12.5 x 15T x 100L SPRING-for 10C.) 1.2 x 10 x 12.
