Original operating instructions For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
TECHNICAL DATA Voltage See Machine Nameplate Power Input 1100 W No Load min-1 1000 / 2000 Rated Load min-1 600 / 1200 Maximum Core Drilling Capacity 100mm Minimum Vacuum 0.7 Bar (10 psi) Spindle Thread 1/2” BSP Female Protection Class Class 1 With RCD Dimensions 291 x 234 x 320mm Weight 10.
GENERAL SAFETY INSTRUCTIONS WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
• • • • • • • • • If you detect a leak in any part of the water supply system, shut the machine down immediately and repair the fault. Water pressure should not exceed 70 psi (4 bar). Take care not to damage gas, water, power and other conduits in the area of the drilling operation. Drain or shut off these conduits as required. Block off the working area and place warning signs on both sides of the wall when drilling through from one side to the other.
is damaged. A damaged cable must be replaced immediately by an authorized Customer Service Center. Do not try to repair the damaged cable yourself. The use of damaged power cables can lead to an electric shock. WARNING:This machine is equipped with a Portable Residual Current Device (PRCD) also known as a Ground Fault Circuit Interrupter (GFCI). Always use this device whenever using the machine to reduce the risk of shock hazards. Always position the device PRCD as close as possible to the power source.
Sintered bits, also known as wet type, are much longer lasting but require operator knowledge for best results. Water is absolutely always required with sintered bits. The bit is impregnated with many layers of diamond in its metal matrix. As the matrix (bond) wears, new diamonds are exposed. If the bit becomes glazed, it can be resharpened by dressing with an appropriate alumina oxide or silicon carbide dressing stick.
3. Vacuum Pump This machine must be used in conjunction with a vacuum pump. Connect the vacuum hose quick-release coupling to the vacuum valve fitting on the vacuum base of the machine. WARNING: Never attempt to use this machine without a vacuum pump or if the vacuum base is damaged. Ensure that the vacuum base of the machine is clean and the seal is undamaged before each use. Never attempt to clamp the machine in any way other than that which it was designed. This could cause a hazard.
WARNING: Take care that the bit does not come crashing down when the height adjustor is loosened. 6. Diamond Core Drilling WARNING: When coring through a floor, the core will fall down. Take precautions to avoid injury or damage below. NOTE: When cutting with a new bit for the first time, use less than normal feed pressure for a time until it breaks-in. a. b. c. d. With all connections ready and secure, place the machine in the exact position desired.
When the cut is finished keep the motor running until the bit is removed from the cut to avoid it getting stuck. CAUTION: Drilling operations are very stressful to the motor and at the end of the cut, the motor temperature will be very hot, always run the motor at no load for a few minutes until the temperature returns to a normal range before shutting off. Turn the water feed down to a very small amount of flow (not off), just enough to keep the water seals from overheating when you perform this step.
KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. Wear s afety glasses while using compressed air. SPECIAL INSTRUCTIONS FOR THE VACUUM BASE SEAL CAUTION: KEEP THE VACUUM BASE SEAL CLEAN ALWAYS clean the seal of the vacuum base with water and a damp soft cloth after each use.
THE GIBS (DOVETAIL SLIDES) The gibs require adjustment if too loose. To adjust, loosen the lock nuts and adjust the adjustor screws evenly while moving the handle up and down. Adjust so that there is no free play, without any binding anywhere in its range of travel. Then retighten the lock nuts. Periodically check, lubricate, and adjust as needed. L-hex key MAINTENANCE 1. 2. 3. Keep the machine clean and free of chips. Check for loose fittings and tighten as needed.
BRUSH CARBON MOTOR BRUSH CARBON SWITCH MAGNET AC WIRING
85 85-10 85-09 85-11 85-07 85-12 85-13 85-14 14 85-01 85-02 85-03 85-04 85-05 85-06 85-07 85-08 01 02 03 04 05 08 07 06 09 26 25 28 19 97 98 99 70 100 19 27 19 31 30 29 10 11 17 13 14 15 16 12 18 19 21 20 23 22 101 24 32 33 34 35 19 36 37 38 39 40 44 43 42 41 45 46 47 48 65 41 39 40 42 44 43 66 90 49 67 89 50 94 52 53 88 51 92 91 70 54 87 63 62 54 55 61 86 69 84 83 60 68 58 57 59 93 87 96 55 56 85 70 55 47
PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Parts Name PARALLEL KEY 5 x 5 x 10 SPINDLE 1/2BSP INTERNAL CIRCLIP R-47 BEARING 6005 2RS EXTERNAL CIRCLIP S-25 SCREW M5 x 65 SCREW M5 x 110 PUSH LOCK FITTING GEAR CASE SELECTOR TAB SPRING Ø1 x Ø9 x Ø11 x 4T x 10.5L SHOULDER SCREW DETENT PIN SPRING Ø5.3 x Ø6.
