ORIGINAL INSTRUCTIONS Warning: Only tools equipped with over load protection, when motor has been cut off due to over load, always switch on machine with no load for at least 3 minutes to reduce temperature before switch on again to avoid burn out to the motor.
FUNCTIONAL DESCRIPTION Depth Meter Scale Knurled Lock Ring Annular cutter arbor (Annular cutter and pilot pin not included) Lock Knob Brush cap Adjustable Pointer Drill Chuck Arbor Twist Drill Chuck Crank handle Mode selector (for shifting to Auto-reverse tapping mode or standard drilling mode) Coolant tank Coolant feed tap Quick release collar Motor switch Universal Tap Chuck Magnet switch Tap (not included) Magnet Gib adjustor screw Power input Voltage Drilling Mode No / Full Load min
GENERAL SAFETY INSTRUCTIONS e. WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool. f. 3) PERSONAL SAFETY 1) WORK AREA SAFETY a. b. c. a. Keep work area clean and well lit.
5) SERVICE ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) POWER TOOL USE AND CARE Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. a. Symbols used in this manual b. c. d. e. f. g. Do not force the power tool. Use the correct power tool for your application.
Terminology used in the manual 1. Warning: This term means that there is a risk of physical harm or death to the operator or people nearby. 2. Caution: This term means that there is a risk of damage to the machine, cutting tool or other equipment 3. Note: This terms offers useful information relating to the operation of the machine or its maintenance. SPECIFIC SAFETY RULES 9. water, or other contaminants to enter the motor. Metal chips are often very sharp and hot. Never touch them with bare hands.
SPECIAL INSTRUCTIONS FOR AUTO-REVERSE TAPPING MODELS: THIS MACHINE IS THE FIRST OF ITS KIND SO SPECIAL CARE MUST BE PAID TO THE OPERATING INSTRUCTIONS BELOW TO UNDERSTAND ITS TAPPING FUNCTION. 10 2 3 9 6 1 3 5 2 8 7 1. Large Range Clamp Collet (Not Included) 2. Universal Tap Chuck 3. Tap (Not included) 4. Coolant Feed Spring And Seal 5. Pilot Pin (Not included) 4 6. Annular Cutter Arbor 3/4" (19.05mm)Weldon Shank ) 7. Annular Cutter (Not included) 8. 1/2" Twist Drill Chuck 9. Drill Chuck Arbor 10.
SETTING UP FOR TAPPING turn it to open its jaws enough to fit the square of the tap. Ensure that the corners of CAUTION: Never use a cutting tool which is the square are properly located in the jaws. larger than the maximum rated capacity of the Then use the key to securely tighten the machine. chuck. CAUTION: Always follow the tap manufacturer’s NOTE: Make sure that the tap is inserted as recommendation for selecting the correct size deeply as possible into the jaws.
SETTING THE DEPTH METER (The tapping function has an extra 4mm movement when the crank handle is released, a 4mm pre- THE PROPER USE OF THE TAPPING DEPTH METER adjustment has been made on the scale. Therefore, when "zeroing-in" the tapping scale, the 4mm mark Whenever tapping blind holes, the Tapping Depth is the effective datum point. A minimum depth of Meter in conjunction with the Travel Limiter Stop 5mm can be tapped and a maximum of 40mm).
TAPPING OPERATION NOTE: It is recommended to always use cutting oil on the tap to give longer tap life and better results. The automatic coolant system only wo r k s fo r a n n u l a r c u t t e r s. Ta p s m u s t b e lubricated manually. 1. Before tapping begins, there must be a proper sized hole. Make sure that the hole is the correct size for the tap. 2. With the magnet switch still off, maneuver the tap and machine to ensure that the tap is perfectly aligned with the hole.
4. If it is in tapping mode, shift the gearbox to screws to allow the mounting of the annular drilling mode by swinging the gear selector cutter. Ensure that the flat of the cutter shank tab out of the detent slot then shifting is facing the set screw and then tighten. upwards into drilling mode. Then pop the Quick Release Collar selector tab back into the detent.
OPERATION-GENERAL (Annular cutters & twist drills only) in the cut. Correct cutting speed with a properly sharp annular cutter will produce long unbroken chips which produce a “bird’s WARNING: Always ensure that the magnet is nest” shaped bundle of chips around the cut. adhered properly to the work piece before beginning drilling. NOTE: Always ensure that the cutting tool is sharp. A dull cutter typically will have finer and/ NOTE: If mounting to a curved surface beam, or choppy shavings.
often.) To replace: Keep the machine clean and free of chips. simply remove the brush caps and withdraw the old Check for loose fittings and tighten as needed. brushes. Replace with new brushes (always replace Ensure that the ventilation slots are clear so that as a pair) ensuring that they align properly and slide motor can be cooled normally. Blow low pressure freely. Then replace the brush caps. compressed air through the ventilation slots with Brush cap the motor running to keep motor clean.
WIRING 14
27 Optional 29 33 12 14 15 11 15 152 167 150 166 4 11 10 6 7 136 159 13 22 21 23 16 24 17 21 18 31 32 25 165 30 20 19 26 28 34 35 36 37 38 39 40 41 44 46 45 47 44 164 163 162 160 161 43 42 48 24 49 50 51 52 53 21 61 54 55 56 44 57 58 59 126 62 63 64 60 69 127 66 65 128 60 110V 61 71 145 62 70 72 87 78 147 118 117 80 145 130 131 230V 70 116 154 88 92 73 154 95 97 148 147 82 121 120 96 91 119 146
NO. Parts Name Q'TY NO.
NO. Parts Name Q'TY NO. Parts Name Q'TY 85 GEAR RACK 1 125 SAFETY CHAIN 1 86 CAP BOLT M8 x 16 2 126 WRENCH M8 1 87 GUARD BAR 2 127 HEX WRENCH M2.5 M2.
