Electric Kit and Remote Control Instructions FOR New Electric Kit and Remote Control Installation Use these in place of the “rocker switch and solenoid “section of instructions in your roll tarp owner’s manual. Use these for installation of remote for ROLTECTM Electric Hopper Conversions. IMPORTANT! READ AND UNDERSTAND THESE INSTRUCTIONS, WITH REMOTE KIT FOR SAFETY, INSTALLATION, DANGER, OPERATION, MAINTENANCE AND PROGRAMMING FOR YOUR REMOTE CONTROL PRODUCT.
50 amp Breaker Dielectric Grease Packet Control Box Rubber Boots Heat Shrink Remote (wireless kit only) Terminals Bolts, Washers and Nuts Parts Diagram Parts included: The above diagram shows only parts that are included in the Command-10® electric kit. All other parts shown in the following instructions would be found in a new electric kit or would be already installed on an existing electric system.
Route heavy gauge wire from battery to tarp motor. Allow ample wire where cutting and mounting connections take place. SEE Figure 1, box with hoist and Figure 2, semi-trailer box, on page 4. Prepare wire ends for terminals, heat shrink tubes and rubber boots.
STEP 5 For TRAILER UNITS with Heavy Duty connector use terminals to attach wire to socket. STEP 6 For motor terminal connections, if needed refer to electrical section of roll tarp owner’s manual. STEP 7 Now connect red wire to battery (+) post and then black wire to battery (-) post. Check operation of system. If system operates in reverse, switch motor wires under control box and retest.
(M1) DUAL POLE CONNECTOR (USED IN SOME APPLICATIONS) HEAVY GAGE WIRE (M2) Note: Use dielectric grease (packet included) at all ellectrical connections. NOTE: This electric system requires a 50 amp modified reset circuit breaker. If breaker trips and does not reset, it may have detected a continuous short and will not reset until short is repaired. Disconnect battery and repair short. The Receiver is also fitted with an internal breaker designed to trip first.
Operating Instructions Reciever Only Learning How to Use and Operate Your AGRI-COVERTM Command-10® Electric Kit Introduction This electric kit provides toggle switch control. The reciever is simple to use and provides convenient reliable operation and is suitable for a wide variety of applications. Safety Instructions Do not install or use this product before you read and understand these instructions and the information contained in them.
Instructions beyond this point for Command-10 Wireless Remote ONLY 7
Operating Instructions Wireless Remote Only Learning How to Use and Operate Your AGRI-COVERTM Command-10® Wireless Remote Introduction This wireless controller provides push-button wireless control. The remote is simple to use and provides convenient reliable operation and is suitable for a wide variety of applications. Safety Instructions Do not install or use this product before you read and understand these instructions and the information contained in them.
Pre-Programmed Mode for Wireless Systems Only (how to use Remote’s pre-programmed mode to open and close tarp) Your electric system can be operated wirelessly by the Remote. The Remote is designed to provide safe and easy operation of the system and features an auto-lock mode to help prevent unintended operation. To Unlock and Lock Remote The Remote will unlock automatically when lid is opened.
Programming a Remote Control to a Receiver Your Remote and Receiver will come pre-programmed to each other. If they are not, follow the procedure below. STEP 1 Clear Receiver Power on receiver. Press and hold the Programming button until the indicator light turns steady green. Power off Receiver. Indicator Light Open Close Switch Power On/Off Switch Programming Button Figure 6 – Receiver STEP 2 Create Primary Remote Clear Remote - open cover to unlock remote.
STEP 3 Program Primary Remote to Receiver Power on both receiver and remote. On remote tap Programming button once, indicator light will flash fast green. On receiver, press and hold Programming button until both remote and receiver slow flash green at the same rate. Remote and Receiver are now programmed. By default the Remote will be programmed to the tarp setting.
Optional Instructions to Program Auxiliary Remotes STEP 1 Create a Auxiliary Remote Open cover to unlock remote. Push and hold Select button then push and hold Programming button while Select button is still being held. Hold both buttons until indicator light flashes red. Release both buttons. Press CLOSE button. Indicator light will fast flash red, then be steady green. Auxiliary Remote has been created. Close lid to power down and lock remote.
Battery Replacement Your wireless remote is powered by two AAA 1.5V Alkaline Batteries. If remote becomes unresponsive or if low battery indicator is flashing replace batteries. To change batteries, remove the battery cover exposing two batteries. Replace both batteries with two of same brand and size. Reassemble battery cover. Note: Use only new 1.5V AAA alkaline batteries. Since rechargeable batteries run at 1.2-1.
General Trouble Shooting 1. If system has a master control switch, make sure it is turned to “ON” position. 2. Check all of the wiring components: a. Check (+) and (-) wire connections on Vehicle Battery. b. Check all wiring connections retighten and re-crimp if loose, replace if corroded. c. Check all wire for worn or bare spots. 3. Check Power Sources: a. Check vehicle battery, charge or replace if required. b.
Trouble Shooting Receiver (Assuming Remote is working properly) Problem Issue: Check or Try... 1. System will not operate with remote or toggle switch. (Cannot hear a clicking noise from receiver inside control box.) a. If system has a master control switch, make sure it is turn to “ON” position. b. Verify correct wiring of system. See wire schematic Page 5. c. Auto circuit breaker may have tripped. Wait several minutes and try again.
Trouble Shooting Remote (Assuming Receiver is working properly) Problem Issue: Check or Try... 3. Remote transmitter doesn’t work. None of the lights turn on when remote is turned on. a. Check remote for dead batteries, if batteries are dead replace with new quality high capacity batteries. Make sure batteries are loaded correctly in remote and terminals are clean. If replacing batteries does not work, problem may be in remote. 4.
Trouble Shooting System Problem Issue: Check or Try... 5. The remote and toggle switch will operate the motor, but tarp motor turns freely and tarp won’t move. a. Check pin connections in shaft between motor and tarp tube. If missing, replace sheared bolt or pin with new clevis pin. b. Check tarp system for damaged or misaligned parts and correct as needed. c. Make sure tarp is free from obstruction. 6. System will not operate with toggle switch or with remote transmitter (both working properly).
Agri-Cover, Inc. Customer Service Dept. 3000 Hwy. 281 SE, PO Box 508 Jamestown, ND 58402 701-251-1427 • 8:00 a.m. - 5:00 p.m., Central Time Monday through Friday, except holidays. Part No. 80500_E © 2015 AGRI-COVER, INC.