PORTABLE INVERTER GENERATOR GEN2000W120V READ AND UNDERSTAND THE MANUAL PRIOR TO USING.
INTRODUCTION Thank you for purchasing this Inverter Generator. Before using this product, please read this manual thoroughly and follow the instructions carefully. CONTENTS SAFETY INFORMATION................................................................................................................... 2 CONTROLS & FEATURES.............................................................................................................. 4 PRE-OPERATION CHECK...................................................
WARNING READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE GENERATOR. SAFETY INFORMATION EXHAUST FUMES ARE POISONOUS Never operate the generator in a closed area. It may cause unconsciousness or death within a short period of time. Operate the generator in a well ventilated area. FUEL IS HIGHLY FLAMMABLE AND POISONOUS Always turn off the engine when refueling. Never refuel while smoking or near an open flame. Take care not to spill any fuel on the engine or muffler when refueling.
CONNECTION NOTES Do not connect the generator to commercial power outlet. Do not connect the generator in parallel with any other generator. SAFETY SYMBOLS Caution - The user should be aware of a general hazard. Dangerous Voltage Flammable Hot Surface - Do not touch.
CONTROL & FEATURES GENERATOR OVERVIEW (FOR ELECTRIC START TYPE) (1) Fuel tank (2) Spark plug (3) Muffler (4) Carrying handle (5) Choke lever (6) Air filter (7) Fuel pump (8) Fuel cock (9) Recoil starter (10) Oil filler cap (11) Fuel tank cap (12) Fuel filter (13) AC pilot light (14) Overload indicator light (15) Oil warning light (16) Economy control switch (17) DC 12V output (18)USB output (19) Auto Gen Start (20) Ground (earth) terminal (21) AC protector 20A (22) AC receptacle (23) D
OIL WARNING SYSTEM FIG.2 When the oil level falls below the lower level, the engine stops automatically. Unless you refill with oil, the engine will not start again. FIG.2 ENGINE AND FUEL COCK SWITCH The engine switch controls the ignition system. FIG.3 ① ON (run) Ignition circuit is switched on. The engine can be started. ② OFF(stop) FIG.3 Ignition circuit is switched off. The engine will not run. ON ELECTRIC START SWITCH OFF The engine switch controls the ignition system. FIG.
OUTPUT RESET FIG.7 Push reset button for 2 seconds. The generator will recover and produce AC power. FIG.7 RESET NOTE: Reduce the load on the generator to ensure that the total load is within the rated power. FIG.8 AUTO GEN START AUTO GEN START The auto gen start controls the ignition system. FIG.
PRE-OPERATION CHECK FIG.9 NOTE: Pre-operation checks should be made each time the generator is used. CHECK ENGINE FUEL Make sure there is enough fuel in the tank. FIG.9 If fuel is low, refill with unleaded automotive gasoline. Be sure to use the fuel filter screen on the fuel filter neck. FIG.10 Recommended fuel: Unleaded gasoline. Fuel tank capacity: (see page 19) WARNING: Do not refill tank while engine is running or hot. Close fuel petcock before refueling.
GROUND (Earth) FIG.12 WARNING: It is important to properly ground your generator before using. Use an 8AWG wire and a small metal earth spike. The wire and earth spike are not supplied with the unit. FIG.12 CONNECT BATTERY (for electric starting system) (a) The battery for electric starter should be fixed on the handle of generator. FIG.13 FIG.13 (b) Connect the battery to the socket on the control panel with the cable for battery. FIG.14 NOTE: Make sure the battery is fully charged before using.
OPERATION FIG.15 NOTE: The generator has been shipped without engine oil. Fill with oil or ON it will not start. Do not tilt the generator when adding engine oil. This could result in overfilling and damage to the engine. FIG.16 STARTING THE ENGINE RUN NOTE: Before starting the engine, do not connect electric appliances. A. Recoil start FIG.17 1. Turn the fuel cock lever to the ON position. FIG.15 2. Turn the electric start switch to the RUN position. FIG.16 3.
from falling over when pulling the recoil starter. FIG.19 6. Warm up the engine. 7. Turn the choke lever back to the│ │RUN position. FIG.20 RUN FIG.20 8. Warm up the engine without a load for a few minutes. FIG.21 B. Electric start START 1. Make sure the fuel cock lever is in the ON position. 2. Make sure the choke lever is in the│ │RUN position 3. Turn the engine switch to the START position. FIG.21 4. Turn the engine switch to the RUN position. FIG.22 5.
USING ELECTRIC POWER FIG.24 1. AC APPLICATION (a) Check the AC pilot lamp for proper voltage. (b) Turn off the switch(es) of the electrical appliance(s) before connecting to the generator. (c) Insert the plug(s) of the electrical appliance(s) into the outlet. FIG.24 CAUTION: Be sure the electric appliance is turned off before plugging in. FIG.25 ECON.SW Be sure the total load is within generator’s rated output. ON Be sure the socket load current is within socket rated current.
3. DC APPLICATION (option) FIG.28 This applies to 12V battery charging only. Aim for specific gravity and charging time 1.30 (a) Disconnect the leads for the battery. Fill distilled water to the upper limit, if the battery fluid is low level. Measure the specific gravity for the battery fluid by using the hydrometer, and calculate the charging time according to the table Specific gravity 20° C 1.26 Fully loosen the battery fluid filler cap. 3 1.14 1 1.
STOPPING THE ENGINE FIG.30 1. Turn off the power switch of the electric device or disconnect any electric devices. FIG.30 2. Turn the engine switch to STOP position. FIG.31 FIG.31 3. Turn the fuel cock lever to OFF. FIG.32 STOP FIG.
PERIODIC MAINTENANCE MAINTENANCE CHART Item Remarks Spark Check condition adjust gap and Plug clean. Replace if necessary. Engine Check oil level Oil Replace Oil filter Clean oil filter Air Filter Clean. Replace if necessary. Fuel Filter Clean fuel cock filter. Replace if Pre-operation Initial check 1 months (daily) or 20 Hr Check choke operation Valve Check and adjust when engine Clearance is cold. Fuel Line Check fuel hose for crack or damage. Replace if necessary.
ENGINE OIL REPLACEMENT 1. FIG.33 Place the generator on a level surface and warm up the engine for several minutes. Then stop the engine and turn the fuel cock knob to OFF. Turn the fuel tank cap air vent knob counterclockwise to the CLOSED position. FIG.33 2. Loosen the screw and remove the cover. 3. Remove the oil filler cap. 4. Place an oil pan under the engine. Tilt the generator to drain the oil FIG.34 completely. FIG.34 5. Replace the generator on a level surface. 6.
CAUTION: FIG.37 The engine should never run without the element; excessive piston and/or cylinder wear may result. CLEANING AND ADJUSTING SPARK PLUG 1. Remove the cover. 2. Check for discoloration and remove the carbon. 3. Check the spark plug type and gap. 4. Install the spark plug. 5. Replace the cover. FIG.37 CAUTION: FIG.38 Standard electrode color: Tan Color. Standard Spark Plug: A5RTC (TORCH) Spark Plug Gap: 0.6-0.7 mm (0.024-0.028 in) FUEL TANK FILTER 1. Remove the fuel tank cap and filter. 2.
1. Remove the cover. 2. Remove the muffler screen. 3. Use a flathead screw driver to pry the spark arrester out from the FIG.40 muffler. 4. Remove the carbon deposits on the muffler screen and spark arrester using a wire brush. 5. Replace the muffler screen. 6. Replace the cover. FIG.40 TROUBLESHOOTING Engine won’t start 1. Fuel systems No fuel supplied to combustion chamber. No fuel in tank….Supply fuel. Fuel in tank….Turn fuel cock knob to ON. Clogged fuel line….Clean fuel line.
STORAGE Long term storage of your machine will require some preventative maintenance to guard against deterioration. DRAIN THE FUEL 1. Remove the fuel tank cap, drain the fuel from the fuel tank. 2. Remove the cover, drain fuel from the carburetor by loosening the drain screw. ENGINE 1. Remove the spark plug, pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole and reinstall the spark plug. 2.
SPECIFICATION GEN2000W120V MODEL GENERATOR Type Portable Inverter Generator AC Voltage 100V, 110V, 120V Frequency 60Hz Max. Output 2.0 kW Rated Output 1.9 kW Power Factor 1.0 DC Output Model XY156F Type Air-cooled, 4 cycle, OHV, Gasoline Engine Bore×Stroke ENGINE 12V / 4.0A 5V / 1A 5V / 2.1A(Option) mm×mm 56×46 Displacement 114 cc Max. Output 2.5KW / 4500rpm Fuel Unleaded Automobile Gasoline Fuel tank Capacity 0.95gal Rated Continuous Operation 4.
WIRING DIAGRAM CONTROL PANEL BLOCK GENERATOR BLOCK DC 12V OUTPUT DC WINDING Bu Bu Bu Bu DC PROTECTOR 6A R RECTIFIER BL DC 5V OUTPUT R BL AC PROTECTOR 20A BL AC OUTPUT INVERTER UNIT BL BL Y/G W SUB WINDING BU R W OUTPUT RESET R PI ECO. SWITCH BL BR GR OUTPUT BU Y/G W P IGNITION WINDING OVERLOAD R O Bu PI Br O R LOW OIL IGNITION CONTROLLER W BL W P BL O BL STEPPER MOTOR ASSY.