PORTABLE INVERTER GENERATOR GEN3200W120V IMPORTANT ─ USERS OF THIS EQUIPMENT SHOULD READ AND UNDERSTAND THE MANUAL PRIOR TO USING. KEEP MANUAL FOR REFERENCE.
CONTENTS SAFETY INFORMATION................................................................................................................... 2 CONTROL & FEATURES.................................................................................................................. 4 PRE-OPERATION CHECK............................................................................................................... 6 OPERATION ........................................................................................
WARNING ! PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE GENERATOR. SAFETY INFORMATION 1) EXHAUST FUMES ARE POISONOUS Never operate the engine in a closed area or it may cause unconsciousness and can cause death within a short period of time. Operate the engine in a well ventilated area. 2) FUEL IS HIGHLY FLAMMABLE AND POISONOUS Always turn off the engine when refueling Never refuel while smoking or in the vicinity of an open flame.
5) CONNECTION NOTES Do not connect the generator to commercial power outlet. Do not connect the generator in parallel with any other generator. SAFETY SYMBOLS Caution - The user should be aware of a general hazard. Dangerous Voltage Flammable Hot Surface - Do not touch.
CONTROL & FEATURES DESCRIPTION (1) Fuel tank (2) Fuel tank cap (3) Fuel filter (4) Carrying handle (5) Muffler (6) Spark plug (7) Choke lever (8) Recoil starter (9) Fuel cock (10) Brake lever (11) Wheel (12) Oil filler cap (13) Air filter (14) Fuel pump (15) Battery (16) Oil warning light (17) Overload indicator light (18) AC pilot light (19) Economy control switch (20) Voltmeter (21) DC protector (22) Engine switch (23) DC receptacle (24) USB (25) AC receptacle L5-30R (26) Ground (
1) OIL WARNING SYSTEM FIG.2 When the oil level falls below the lower level, the engine stops automatically. Unless you refill with oil, the engine will not start again.FIG.2 2) ENGINE SWITCH The engine switch controls the ignition system.FIG.3 ① ON (run) Ignition circuit is switched on. The engine can be started. ② STOP Ignition circuit is switched off. The engine will not run. FIG.3 ③ START Starting circuit is switched on. The starter motor starts.
6) BRAKE LEVER FIG.7 ① ② The function of brake lever is preventing generator moving.FIG.7 ① if the brake lever is not on, the generator can move. ② If the brake lever is on, the generator can’t move. 7) AUTO GEN START FIG.8 The auto gen start controls the ignition system. FIG.
2) CHECK ENGINE OIL FIG.10 Make sure the engine oil is at the upper level of the oil filler hole. Add oil as necessary. Remove oil filler cap and check the engine oil level.FIG.10 If oil level is below the lower level line, refill with suitable oil to upper level line. Do not screw in the oil filler cap when checking oil level. Change oil if dirty. Oil capacity: (see page 17) UPPER LEVEL Recommended engine oil: API Service “SJ” FIG.
OPERATION FIG.14 The generator has been shipped without engine oil. Fill with oil or it will not Do not tilt the generator when adding engine oil. This could result in ON start. overfilling and damage to the engine 1) FIG.15 STARTING THE ENGINE RUN Before starting the engine, do not connect electric appliance. Recoil start FIG.16 1. Turn the fuel cock lever to the ON position. FIG.14 2. Turn the engine switch to the RUN position. FIG.15 3.
Electric start 1. Turn the fuel cock lever to the ON position. 2. Turn the choke lever to the│ │position. 3. Turn the engine switch to the START position. FIG.20 FIG.20 4. Turn the engine switch to the RUN position. FIG.21 START 5. Turn the choke lever back to the operating position. 6. Warm up the engine without a load for a few minutes. Auto start FIG.21 1. Make sure the fuel cock lever to the ON position. 2. Please make sure the choke lever to the │ │RUN position. 3.
OVERLOAD INDICATOR LIGHT The overload indicator light comes on when an overload of a connected electrical device is detected, the inverter unit overheats, or the AC output FIG.25 OVERLOAD voltage rises. The electronic breaker will then activate, stopping power to the generation in order to protect the generator and any connected electric devices. The output pilot light (green) will flicker and the overload indicator light (red) will turn on, then the engine will stop running.
connection,if the protector is in “OFF” position. CAUTION: Be sure the economy control switch is turned off while charging the battery. FIG.28 STOPPING THE ENGINE 1. Turn off the power switch of the electric apparatus or disconnect any electric devices. FIG.28 2. Turn the engine switch to STOP position. FIG.29 FIG.29 . STOP 3. Turn the fuel cock lever to “OFF”. FIG.30 . FIG.
PERIODIC MAINTENANCE MAINTENANCE CHART Maintenance is important for the best performance and safe operation. Pre-operation Item Remarks Spark Check condition adjust gap and Plug clean. Replace if necessary. Engine Check oil level Oil Replace Oil filter Clean oil filter Air Filter Clean. Replace if necessary. Fuel Filter Clean fuel cock filter. Replace if Check choke operation Valve Check and adjust when engine Clearance is cold. Fuel Line Check fuel hose for crack or damage.
ENGINE OIL REPLACEMENT 1. FIG.31 Place the generator on a level surface and warm up the engine for several minutes. Then stop the engine and turn the fuel cock knob to “OFF””. 2. Loosen the screw and remove the cover.FIG.31 3. Remove the oil filler cap.FIG.32 4. Place an oil pan under the engine. Tilt the generator to drain the oil FIG.32 completely 5. Replace the generator on a level surface. 6. Add engine oil to the upper level. 7. Install the oil filler cap 8.
CAUTION: FIG.35 The engine should never run without the element; excessive piston and/or cylinder wear may result. CLEANING AND ADJUSTING SPARK PLUG 1. Remove the cover. 2. Check for discoloration and remove the carbon.FIG.35 3. Check the spark plug type and gap. 4. Replace the spark plug. FIG.36 5. Attach the cover Standard electrode color: Tan Color Standard Spark Plug: CR7HSA (NGK) Spark Plug Gap: 0.6-0.7 mm (0.024-0.028 in) FUEL TANK FILTER 1. Remove the fuel tank cap and filter. 2.
4. Remove the carbon deposits on the muffler screen and spark arrester using a wire brush.FIG.38 5. Re-install the muffler screen. 6. Re-install the cover TROUBLESHOOTING Engine won’t start 1. Fuel systems No fuel supplied to combustion chamber. No fuel in tank….Supply fuel. Fuel in tank….Fuel tank cap air vent knob to “ON”, fuel cock knob to “ON”. Clogged fuel line….Clean fuel line. Clogged carburetor….Clean carburetor. 2．Engine oil system Insufficient oil Oil level is low….
STORAGE Long term storage of your generator will require some preventative maintenance to guard against deterioration. DRAIN THE FUEL 1. Remove the fuel tank cap, drain the fuel from the fuel tank 2. Remove the cover, drain fuel from the carburetor by loosening the drain screw. ENGINE 1. Remove the spark plug, pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole and reinstall the spark plug. 2.
SPECIFICATION MODEL GEN3200W120V GENERATOR Type Portable Inverter Generator AC Voltage 100V,110V,120V Frequency 60Hz Max. Output 3.2 kW Rated Output 2.8 kW Power Factor 1.0 DC Output Model XY157F Type Air-cooled, 4 cycle, OHC, Gasoline Engine Bore×Stroke ENGINE 12V / 5.0A mm×mm 57.4×57.8 Displacement 149.5cc Max. Output 4.0KW / 5500rpm Fuel Unleaded Automobile Gasoline Fuel tank Capacity 6.
WIRING DIAGRAM CONTROL PANEL BLOCK GENERATOR BLOCK DC WINDING Bu Bu Bu Bu FUSE 15A Bu DC 12V OUTPUT DC PROTECTOR 6A BL R RECTIFIER RECTIFIER R MAIN WINDING BL BL BL BL BL BL W Bu W Bu BL GROUND TERMINAL DC 5V OUTPUT BL BL BL W W R BL V-I-W-Hz INVERTER UNIT W AC OUTPUT 5-20R L5-30R ECO.
