Owner’s Manual Issue: 01.01.
©2013 Air Force Hover Mowers. All rights reserved.
Table of Contents Contents 3 Specifications 4 Introduction 5 Warranty 6 Safety Symbols 7 Safety Precautions 8 Training 8 Preparation 8-9 Operation 9-10 Maintenance & Storage 10-11 Machine Assembly Before Starting the Machine 13-14 13 Oil Type 13 Oil Level Check 14 Fuel Type 14 Operating the Machine 17 Cleaning the Air Cleaner 17 Servicing the Spark Plug 17 Keeping the Engine Clean 18 Deck Housing 18 Nuts and Bolts 18 Oil Maintenance 18 Cutting System Maintenance 1
Specifications Main Features: (1) Handle Bar (2) OPC Bail Arm (3) Engine Brake Cable (4) Pull Starter (5) Engine Cover (6) Footstop Assy. (7) Deck Model F-19 Engine Honda Engine Type GCV-160 OPC Engine Speed 3300 rpm Fuel Type Unleaded Fuel Capacity 0.24 gallons Engine Oil Type SAE 10W-30 Oil Sump Capacity 0.
Introduction Thank you for purchasing the Air Force Hover Mower. The following pages are to give you information about maintenance, operation, safety and specifications instructions regarding your new mower. We strongly recommend reading the manual before your first use. Important: Familiarize yourself with all controls, operations and regular maintenance points before your first use. If you require clarification, please consult your local Authorized Dealer who can assist you further.
Warranty LIMITED WARRANTY The manufacturer warrants to the original purchaser that this unit shall be free from defect in material and workmanship under normal use and service for a period of one year from the date of purchase. The manufacturer of the engine furnishes their own warranty and services through their authorized network. The manufacturer is not included in said network. To qualify for the full benefit of the Air Force warranty, the warranty registration card must be returned to the distributor.
Safety Symbols Safety Alert: Be aware of potential hazards and danger Manual: Read the instruction manual before using machine Sharp Objects: Do not touch sharp objects while in motion Moving Objects: Be aware of moving objects during use Hot Objects/Surfaces: Hot surfaces and objects could cause injury Electrical Injury: Disconnect spark plug when working or maintaining your machine.
Safety Precautions Your machine is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury. Training Read the Owner’s Manual and other informational material that came with your new mower. If the operator or mechanic cannot read English, it is the owner’s responsibility to explain this material to them. Become familiar with the safe operation of the mower, operator controls, and safety signs. All operators and mechanics should be trained.
Safety Precautions Use extra care when handling gasoline and other flammable fuels. Vapors are explosive. (a) Use only approved fuel containers (b) Never remove fuel cap or add fuel when the engine is operating (c) DO NOT SMOKE while operating the machine (d) Never refuel or drain the machine indoors (e) Always use fresh fuel. Stale fuel can block the carburetor and cause leaks. Check that the Operator Presence Control (OPC) and safety switches are attached and functioning properly.
Safety Precautions Operate across the face of slopes, never up and down. Slow down and use extra care when making turns or changing direction on slopes. Be sure to travel in the recommended direction on slopes. Turf conditions can affect the machine’s stability. Use caution while operating near drop-offs. Never raise the deck with the blades in motion. Stop the engine before moving the machine across areas other than grass. Never operate without the safety guards in place.
Safety Precautions Park the machine on level ground. Never allow untrained persons to service the machine. Remove the spark plug before attempting any repairs. Never check for a spark when the spark plug is removed. Use an approved tester. Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals. Always replace worn or faulty parts with genuine Air Force Hover Mower parts. Allow the engine to cool before storing in any enclosures.
Machine Assembly Arrival Checklist Remove the machine from its packaging and make sure you’ve received all of the following parts to ensure your mower is correctly assembled: (5) Throttle Securing Bolt (6) Brake Securing Bolt (8) Handle Securing Kit (10) Footstop Securing Kit (11) Deck/Handle Kit (**) Cable Ties (not shown) [If any pieces are missing, contact your dealer.
Before Starting the Machine Prevent Engine Damage To prevent damage to the engine, the machine is shipped without any fluids. The engine must be filled with the correct grade of oil and fuel before starting the engine. Oil Type When operating the Air Force Hover Mower, always use a high-quality synthetic oil. Suggested classification is 10W-30. Additives are not recommended. To prolong the life of your engine, change the oil after the initial first five hours of use.
Operating the Machine Ensure that the Operator Presence Control (OPC) Bail Arm moves freely and returns to its resting position when released. Starting the Machine Step One: Push the throttle control lever into the choke position. Turn the petcock to the “on” position and open the tank vent (if fitted). Step Two: Release the handlebar from the footstop. Hold the OPC Bail Arm to the upper handle, place your foot on the right side of the deck and slightly tilt the machine toward you.
Operating the Machine Stopping the Machine Release the OPC Bail Arm to stop the machine. If the engine fails to stop, pull the spark plug lead loose from the engine. Cutting Height Adjustment Your machine is shipped with the cutting disc in the highest position. Follow these steps to adjust to the desired height of cut: (1) (2) (3) (4) Turn the petcock to the “off” position. Disconnect the spark plug. Tilt the machine onto its left side, keeping the carburetor up.
Machine Maintenance To prevent accidents, disconnect the spark plug whenever you are performing any maintenance procedures on the machine. Engine: (1) Spark Plug / Lead (2) Exhaust Guard (3) Exhaust (4) Oil Filter / Dipstick (5) Starter Grip (6) Fuel Cap (7) Finger Guard (8) Air Cleaner (9) Carburetor Adjusting the Carburetor Adjustments should only be made by a Honda Certified Dealer. The engine should not be adjusted to run at a speed in excess of standards set by Honda.
Machine Maintenance Keeping the Engine Clean Remove all debris and grass from the engine, including the exhaust and exhaust guard, air ways in the top cowl, and surrounding deck areas on a daily basis or after each use. Do not pressure-wash the machine during cleaning. Water can contaminate the fuel. Always clean with a brush or compressed air. Grass and debris may clog the engine’s air cooling system especially after prolonged operation or cutting tall, dry grass.
Machine Maintenance Maintaining the Cutting System The condition of the cutting system and supporting mounting system should be checked regularly for signs of wear or damage. A damaged cutting system will become out of balance and cause the machine to vibrate excessively. The cutting system could damage the deck, impeller and other pieces under the deck and lead to damage to engine or operator. DO NOT use a damaged / unbalanced cutting system.
Machine Maintenance Flexiblade Cutting System Replacement (1) Drain the fuel by running the engine dry (engine will stop). (2) Remove the spark plug lead and allow the engine to cool. (3) Turn the machine on its left-hand side (carburetor up). (4) Replace the old line with 10 inches of new line. Mower Storage To prevent engine damage, engines must be drained of fuel when being stored in excess of 30 days. Removing the fuel prevents gum from forming in the fuel system and essential carburetor parts.
Maintenance Schedule Service Schedule Maintenance Before Each Use (1) Check the fuel and oil levels (2) Check blade system and tighten any loose bolts (3) Check air filter – ensure it is dry (4) Remove debris from the cutting system, impeller, and air intake area of engine After the First 5 Hours (1) Change the engine oil (first machine oil change) Every 5 Hours (1) Tighten/replace any loose/damaged bolts, blades or cutting disc Every 25 Hours (1) Check and clean the air filter area.
Troubleshooting Problem Causes Corrective Action Engine will not turn over (1) OPC Bail Arm released (2) Incorrect oil level (3) Obstruction under deck (1) Operate OPC Bail Arm (2) Check oil level (3) Remove obstruction Engine smokes (1) Excess oil (2) Air cleaner oil-soaked or blocked (1) Check oil level (2) Service air cleaner Engine runs then stops (1) Fuel starvation (2) Fuel cap vent blocked (3) Petcock closed (1) Fill fuel tank (2) Clean fuel cap assy (3) Open petcock Engine will not start
Mower Parts List Key 1 Part No.
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