Instructions / Assembly

Tools & Accessories Needed for installation
:
Carpenter Square Ruller // Plumb or Lever // 1/4"Drill Bit (Metal)
5/16" Drill Bit (Masonry) // Installation Screws Kit // Carpenter Hammer
Electric drill // 1/2"Drill Bit (Metal) // 1/2" Drill Bit (Masonry)
STEP I : OPENING
Opening shall be finished before starting the installation
Verify the finish opening dimension, F.O.D. (width & height)
Verify if opening is square and plumb taking cross measures and
angle as shown on detail "A". Cross dimensions shall be the
same for a plumb opening. Angle at each corner shall be ninety
degrees (90°) for a square opening.
STEP II : DOOR
Verify Door dimensions (width & height) and compare the
measurements with the finished opening dimension. Both, door
width and height, must be between 1/8" and 3/8" less than the
opening.
STEP III : INSTALLATION
Install Frame Head using the screws provided to the Frame Jambs.
Put Door at opening and using temporary shims (wood or plastic)
fixed it maintaining the same perimeter separation between window
and masonry (1/8" to 3/8").
Using a 1/4" drill bit make installation holes as shown on detail "B",
"B" proceed with installation using screws and expansion shields
depending on application. Be sure to install 14x3" F/H S/S screws & 5/16"x 2"
blue expansion,if the door is model 4000 install with 14x 4" F/H S/S at the jambs
& 12x 3" F/H S/S at the frame head with 5/16"x2" blue expansion
After Door installation, use the 1/2" Drill bit (metal) to make a hole in the
frame top head for the top flush bolt and with the 1/2" Drill Bit (Masonry)
make another hole in the floor for the bottom flush bolt.
After Door installation, clean the opening with pressure air or a
brush.
Apply perimeter caulking sealant as recommended by manufacturer
to seal the open space between the Door frame jambs and the masonry
opening.
All standard and custom hardware can be replaced in case of damage or bad function . It is recommended that
replacement will be done by a technician trained in Door operation.
In case of problems or assistance with Door operation, please contact Air Master Inc. head quarters,
Customer Service Division at (787) 623-1800 or (787) 846-1800 .
STANDARD & FOLDING DOORS INSTALLATION PROCEDURES
HARDWARE REPLACEMENT PARTS
CROSS MEASURES
FINISH OPENING
DIMENSION
90°
FINISH OPENING
DIMENSION
"A"

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