Installation Manual

ManualsBrandsAiraid ManualsAutomotiveAiraid 883-275 SynthaMax Dry Filter Intake System

Installation Instructions

For Part Number:

883-275 Scoop and Snorkel Kit

2008-14 Polaris Ranger RZR 800

800 E.F.I.

1. Many of the panels needing to be removed for this

installation are held in place with the use of nylon riv-

ets. Nylon rivets are reusable if care is taken during

their removal and installation. Using a small standard

blade screwdriver, gently pry up on the center post until

the entire rivet can be pulled freely from the panel. Riv-

et installation is the opposite.

2 Place the range selector in Park. And remove both driv-

er and passenger seats. Disconnect the negative terminal

on the battery.

3. Remove the front engine cover by rotating the two

twist locks counter clockwise and lifting out.

4. Remove the bed bolts

A.) Using a 1/2” socket, remove the four inner bed

bolts.

B.) Using a T-25 Torx driver, remove the four outer

bed bolts.

5. Using a T-25 Torx driver and a 7/16” wrench, remove

the two outer bed bolts.

7. The bed is fastened from underneath by four Phillips

head screws in these locations. Remove these screws

on both the driver and passenger sides of the vehicle.

6. Using a T-25 Torx driver, remove the four outer bed

bolts.

8. Under side view of three bed screws to remove.

Advisory Note:

Please read these installation instruc-

tions in their entirety before begin-

ning the install process. Airaid strong-

ly recommends the use of Locktite®

242 Medium strength threadlocker on

all threaded fasteners.

B. B.

Tools Required For Installation:

7/16” and 1/2” Wrenches. 10mm, 7/16”, and

1/2” Sockets.

T-25 Torx driver and 5/32” Allen Wrench.

Ratchet & Extension. 1/8”& 5/16” Drill bits.

3” hole saw and drill.

Center punch and Mallet

Phillips and Standard Tip Screwdrivers.

Locktite ® 242 or equivalent, and a roll of tape

Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951

8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear

to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts

are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air

filter element is protected from direct exposure to water and debris; care should be taken not to

drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The

air filter is reusable and should be cleaned periodically.

Page 1

Summary of content (7 pages)

PAGE 1
Installation Instructions For Part Number: 883-275 Scoop and Snorkel Kit 2008-14 Polaris Ranger RZR 800 800 E.F.I. Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid.
PAGE 2
9. Underside view of fourth screw in need of removal. 10. Remove the nylon rivet securing the bed to the panel on both sides of the vehicle. 11. Completely remove the bed and set it aside. 12. Remove the two rivets holding the intake shroud to the frame. Then remove the shroud and set it aside. 13. Remove the last three rivets securing the drivers side quarter panel. Remove the panel from the vehicle. 14. Disconnect the PCV breather from the fitting in the factory filter housing.
PAGE 3
24. Place the Air Box Gasket (#22) onto the face of the Air Box and align the bolt holes. 25. Install the Air Box Top (#3) onto the Air Box using five 1/4-20 x 1” Hex Bolts (#13), 1/4” Flat Washers (#14), and 1/4” Lock Washers (#15). Apply the Airaid Decal as shown. Trans Mount Washer 27. Fasten the Transmission Bracket to the transmission using the two 1/4-20 x 5/8” Hex Head Bolts (#12), 1/4-20 Flat Washers– Large (#16), Trans Mount Washers (#10), and 1/4-20 Lock Nuts (#17).
PAGE 4
A A C A A C 36. Position the Riser tube in the inner fender , behind the panel. Slide the Hump Hose and Clamps onto the Air Box inlet . Tighten both Hose Clamps. 37. Prepare the Snorkel Tube Gasket (#23) to be used as a template. A.) Lay two 8” strips of tape, adhesive side up, in a “X” pattern on a bench. B.) Place the Gasket in the center of the X taking care not to block any bolt holes. C.) Attach two 1” strips of tape, adhesive side down, on the Gasket in the 12 and 3 O'clock position. 38.
PAGE 5
48. The Snorkel Tube has a large mounting tab to accommodate many cage options. Determine the best location for attachment and drill a 5/16” hole. Use the supplied Loop Clamp and the remaining 1/4-20 hardware (#31,14 & #17) to secure the Snorkel Tube. DO NOT OPERATE VEHICLE WITHOUT SOME FORM OF CAGE MOUNTING! 49. Double check your work! Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, bolts, and screws are tight.
PAGE 6
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 1 1 1 1 1 1 1 1 1 2 3 7 5 14 10 2 Component Airaid Premium Filter Cold Air Box Air Box Top Riser Tube Air Inlet Scoop Air Scoop Foam Pre-Filter Filter Adapter Silicone Hump Hose Bracket, Trans Mount Washer, Trans Mount ¼”-20 x 1¼” Threaded Stud ¼”-20 x ⅝” Hex Bolt ¼”-20 x 1” Hex Bolt ¼” Flat Washer ¼” Lock Washer Large ¼” Flat Washer 17. 18. 19. 20. 21. 22. 23. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
PAGE 7
ATTENTION ! VERIFY THAT SCALING ON YOUR PRINTER HAS BEEN TURNED OFF WHILE PRINTING THIS TEMPLATE. USE PATTERN BELOW TO VERIFY CORRECT SCALING 6.000 1.000 ALIGN EDGES AGAINST RADIUS OF FENDER 3.00IN.