Owner's manual

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A I R B A G I T. C O M S U S P E N S I O N S

2 6 0 S . H I B B E R T, M E S A , A Z P H . 8 0 0 - 8 4 2 - 8 7 8 9

Smart Ride

COMPLETE DIGITAL AIR MANAGEMENT SYSTEM

Smart Ride

COMPLETE DIGITAL AIR MANAGEMENT SYSTEM

Installation and operating

instructions

Installation and operating

instructions

Index

LCD Controller and Relay Control Box Layouts

Plug n Play Installation

Non-Plug n Play Installation

Non-Plug n Play Schematic

Air-Engine / Air Force Wiring Schematics

Height Sensor Installation

Preset and Compressor Setup and Functionality Tips (Setup Screen #1)

Timing, Pressure Switch and Tolerance Setup (Setup Screen #2)

Height Sensor Calibration (Setup Screen #3 and #4)

Optional Input Wiring Schematic

Page

6-8

The System Includes

Smart-Ride Standard

LCD Controller

Relay Control Box

Power Loom

Valve Loom

Smart-Ride P and Smart-Ride HP

300 PSI Digital Pressure Sender w/18” Loom (Optional 240” Loom)

Spanner Wrench

Smart-Ride H and Smart-Ride HP

Height Sensors w/240” Looms

Smart-Ride HP Hardware Pack

Ball Joints

1/4-28 x 12” Threaded Rod

1/4-28 Hex Nuts

1/4-28 Nyloc Nuts

QTY

Summary of content (12 pages)

PAGE 1
Smart Ride COMPLETE DIGITAL AIR MANAGEMENT SYSTEM Installation and operating instructions Index Page LCD Controller and Relay Control Box Layouts 1 Plug n Play Installation 2 Non-Plug n Play Installation 3 Non-Plug n Play Schematic 4 Air-Engine / Air Force Wiring Schematics 5 Height Sensor Installation 6-8 Preset and Compressor Setup and Functionality Tips (Setup Screen #1) 9 Timing, Pressure Switch and Tolerance Setup (Setup Screen #2) 10 Height Sensor Calibration (Setup Screen #3 and #4
PAGE 2
Smart Ride COMPLETE DIGITAL AIR MANAGEMENT SYSTEM LCD CON TROLLER INFLATE ALL FOUR AIR BAGS SMART-RIDE BUTTON Enter into setup screens SCROLL LEFT THROUGH SETUP SCREEN SCROLL RIGHT THROUGH SETUP SCREEN FRONT LEFT MANUAL CONTROL FRONT RIGHT MANUAL CONTROL COMPRESSOR INDICATOR BLUE = RUNNING GREEN = IDLE RED = ALARM LOW BATTERY INDICATOR BLUE = RUNNING GREEN = IDLE RED = ALARM COMPRESSOR RAN FOR MORE THAN 5 MINS.
PAGE 3
Smart Ride COMPLETE DIGITAL AIR MANAGEMENT SYSTEM PlugnPlay INSTALLation 1. Disconnect the negative battery terminal. 2. Remove top of Plug n Play by removing external screws with supplied bit. 3. Mount the Plug n Play in a dry location. It is recommended that you leave 5.5”-6” of room free in front of the PnP for valve removal. 4. Install tank and connect a line to the tank from the compressor and a second line back to checked inlet of the PnP. 5.
PAGE 4
Smart Ride COMPLETE DIGITAL AIR MANAGEMENT SYSTEM non Plug plug n Play play Installation installation 1. Disconnect the negative battery terminal. 2. Mount the Smart-Ride in a dry location away from hot exhaust and any moving components. 3. Determine where the LCD Controller will be mounted. 4. Connect the LCD controller to the Relay Control Box. 5. Wire according to diagram on page 1. a.Power Loom i. Connect the Black wires (Pin 1 & Pin 3) to (-) Ground. ii. Connect the Red wire (Pin 2) to constant +12V.
PAGE 5
NON-PLUG N PLAY SYSTEMS OR HEIGHT SENSOR NO RELAY REQUIRED MAX VALVE DUMP MAX VALVE DUMP HEIGHT SENSOR GROUND COMPRESSOR WITH LESS THAN A 40AMP DRAW REAR LEFT FRONT LEFT 87A 30 87 GROUND BATTERY +12V WITH 60 AMP FUSE LCD CONTROLLER VALVE CHECK OPTIONAL WATER TRAP RELAY CONTROL BOX BATTERY +12V 300 PSI PRESSURE SENDER TANK VALVE FILL 300 PSI PRESSURE SENDER TANK VALVE FILL A I R B A G I T. C O M S U S P E N S I O N S 2 6 0 S . H I B B E R T, M E S A , A Z P H .
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300 PSI PRESSURE SENDER VALVE CHECK REAR LEFT 300 PSI PRESSURE SENDER RR DOWN RR UP 300 PSI PRESSURE SENDER FR DOWN FR UP MAX MAX 300 PSI PRESSURE SENDER RL DOWN RL UP HEIGHT SENSOR HEIGHT SENSOR GROUND BATTERY +12V GROUND 4 3 BATTERY +12V 2 1 NO RELAY REQUIRED COMPRESSOR WITH LESS THAN A 40AMP DRAW GROUND OR A I R B A G I T. C O M S U S P E N S I O N S 2 6 0 S . H I B B E R T, M E S A , A Z P H .
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LOWEST “B” MID TRAVEL “VL/2” MAX LIFT “A” A I R B A G I T. C O M S U S P E N S I O N S 2 6 0 S . H I B B E R T, M E S A , A Z P H . 8 0 0 - 8 4 2 - 8 7 8 9 ARM LENGTH “AL” AXLE GROUND WHEEL 6 a. DETERMINE WHICH SUSPENSION LINK IS GOING TO BE ATTACHED TO THE HEIGHT SENSOR b. INFLATE THE SUSPENSION TO MAXIMUM PRESSURE OR MAXIMUM LIFT. c. MEASURE THE DISTANCE FROM THE FRAME SIDE LINK PIVOT POINT OF THE LINK TO THE GROUND. d. WRITE DOWN THIS MEASUREMENT IN BOX "A". e.
PAGE 8
FRAME MAX. MIN. Smart Ride OPTIMAL RANGE MAX AXLE 4.25 "AL" 95° 3.02 3.76 4.50 7 MAX. MOUNTING DISTANCE TRY TO USE AS MUCH OF THE SENSORS TRAVEL AS POSSIBLE WITHOUT EXCEEDING TRAVEL LIMITS "VL" m a MIN. MOUNTING DISTANCE A I R B A G I T. C O M S U S P E N S I O N S 2 6 0 S . H I B B E R T, M E S A , A Z P H . 8 0 0 - 8 4 2 - 8 7 8 9 90 "VL" "AL" S "VL" 3.00 e "B" id "A" 2. COMPLETE THE EQUATIONS BELOW TO GET THE OPTIMAL RANGE FOR MOUNTING THE HEIGHT SENSORS LINKAGE.
PAGE 9
Smart Ride S m R id e r id R e Smart Ride TOO LITTLE SENSOR TRAVEL MAX A I R B A G I T. C O M S U S P E N S I O N S 2 6 0 S . H I B B E R T, M E S A , A Z P H . 8 0 0 - 8 4 2 - 8 7 8 9 BAD LINKAGE ANGLE MAX BAD LINKAGE ANGLE MAX r OVER ROTATED MOUNTED UPSIDE DOWN MAX BAD HEIGHT SENSOR CONFIGURATIONS 5. MOUNT THE HEIGHT SENSOR TO THE FRAME SO THAT THE TOP LINKAGE BALL JOINT IS OVER THE PREVIOUSLY MARKED SPOT ON THE FRAME.
PAGE 10
Smart Ride COMPLETE DIGITAL AIR MANAGEMENT SYSTEM PRESE Ts setup SE TUP and tips To Save a Preset Presets should only be set after the height sensors have been calibrated. 1. Raise or Lower each corner to the desired position. 2. Press the center of the Smart-Ride Button once and then the press the right side of the Smart-Ride button “>” button to enter into the Preset Setup Screen #1. 3. Press whichever preset button you would like to have associated with the current position.
PAGE 11
Smart Ride COMPLETE DIGITAL AIR MANAGEMENT SYSTEM SE TUP SCREEN #2 THESE SETTINGS ARE OPTIONAL AND SHOULD BE CHANGED IF FINE TUNING IS REQUIRED. FRONT SPEED LIFT 00-50 1 TANK LOW PRESSUE FL FR 2 FRONT SPEED DROP FL 00-50 PRESSURE 3.0 REAR SPEED LIFT 00-50 3 50 120 TANK 90 PSI 0.1 HEIGH T 2.0 00 09 3.
PAGE 12
Smart Ride COMPLETE DIGITAL AIR MANAGEMENT SYSTEM height sensor calibration After installation of the height sensors a calibration is required so the Smart-Ride can better understand your suspension. The calibration process converts the vehicles suspension travel into a scale 0.0-10.0. The Smart-Ride then displays the vehicles position based on this scale. The 0.0-10.0 Scale is not a reference to ride height inches.