Owner manual

ULTIMA COMPACT FREECOOL
40
Chillers
Installation & Maintenance : 6259584 02/2013
Commissioning Data
OPERATIONAL SEQUENCE
Refrigerant Charge
Check for the presence of a refrigerant charge in the condenser side.
Compressor Oil Heater
The mains supply to the oil heater should be switched on at least 8 hours prior to
compressor starting to avoid refrigerant migration.
CAUTION
A separately fused, locally isolated, permanent single phase and neutral supply
MUST BE FITTED for the compressor oil heater, evaporator trace heating and
control circuits, FAILURE to do so will INVALIDATE WARRANTY.
To reduce down time, if possible support the above supply with a UPS.
Pre-Start-Up Check
Before compressor start-up, make sure that an oil level is showing in the compressor
sight glass, and that all refrigerant ball valves are opened.
CAUTION
Check phase rotation by connecting pressure gauges to the suction and
discharge ports, if no differential pressure occurs, isolate immediately.
Adding Refrigerant
The unit is supplied with a full refrigerant charge, additional refrigerant should be added to
the system via 1/4” Schrader connection on the expansion line if required.
Pump Down
Never pump down without the low pressure trip and high discharge temperature switches
being operative.
UNLOADING PROTECTION
Head Pressure
The microprocessor has inbuilt protection against nuisance trips. If the head pressure
rises above 24Barg the system will unload 1 compressor and remain unloaded until the
head pressure drops below 21Barg.
Low Pressure
If low pressure drops below the microprocessor setting, the compressor will unload to 1
compressor, if low pressure persists for 1 minute, the circuit will be switched off and
sound an alarm.