The Local Exhaust & Ventilation Company Inc. 22-1050 Brock Rd, Pickering, Ontario L1W 3X4 Tel: 905.831.7001 Fax: 905.831-7443 Toll Free: 1.888.862.5356 E-mail: sales@lev-co.com Web Site: www.lev-co.
ALWAYS USE AIRFLOW SYSTEMS, INC. REPLACEMENT PARTS AND FILTERS TO MAINTAIN WARRANTY. TO ORDER SPARE PARTS CONTACT: The Local Exhaust & Ventilation Company Inc. 22–1050 Brock Rd, Pickering, Ontario L1W 3X4 Tel: 905.831.7001 Fax: 905.831.7443 Toll Free: 1.888.862.5356 E-mail: sales@lev-co.com Web Site: www.lev-co.
TABLE OF CONTENTS 1. Safety.............................................................................................................................. 4 2. Airflow Systems Sets the Standard ............................................................................... 5 3. Specifications .................................................................................................................. 6 4. Inspection .......................................................................................
READ THIS MANUAL CAREFULLY BEFORE ATTEMPTING TO INSTALL OR OPERATE THE MODEL V410 UNIT. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. SAFETY RULES Follow all electrical and safety codes as well as the National Electrical Code (NEC), National Fire Protection Association (NFPA), and the Occupational Safety and Health Act (OSHA). All electrical connections and wiring should be performed by qualified personnel only.
. Always disconnect unit from power source before inspecting or servicing. AIRFLOW SYSTEMS SETS THE STANDARD The Airflow Systems Model V410 collects dust, welding smoke, and other dry pollutants in industrial plants, shops, schools and factories. The general theory of operation is that air bearing pollutants passes o through the inlet and must make a 180 turn to pass through a spark screen where large particles fall out of the air stream.
Figure 1.
SPECIFICATIONS(*): MODEL V410 STD DIM: 36" W x 26" D x 53" H [0.91m W x 0.66m D x 1.35m H] WEIGHT: 680 lb. (STD) [309 kg] CONSTRUCTION: 12 gauge welded zinc coated steel cabinet, finished with a two part chemical and oil resistant paint. Includes separate filter and blower access doors, dust pan, and 5" casters. NOISE LEVEL: 10 HP STD 76 dBA @ 5’ 72 dBA @ 5' w/optional silencer ELECTRICAL: Standard Blower Motor: 10 HP [7.46 kW] TEFC BB motor 3450 RPM, 208-230/460/3/60 @ 27.
INSPECTION AND UNPACKING Inspect your AFS unit for shipping damage immediately upon receipt. Damaged carton(s), broken crate(s), etc. are indications that the unit may have been damaged in shipment. It is also possible shipping damage may be concealed and not noticed until the unit is installed and in operation. If any damage is found, notify your delivery carrier at once and enter a claim. Claims must be filed within 15 consecutive days of receipt of shipment.
unit (See the MAINTENANCE Section for more details). If any problems are found, consult the TROUBLESHOOTING Section in this manual. ELECTRICAL All 3 phase AC Model V410 units have wiring terminated inside the junction box located on the side of the unit. Motor starters and disconnects are not supplied with the unit (unless purchased as an option), and must meet local and National Electrical Code. Motors are typically multiple voltage type (e.g. 208/230/460).
three phase motor. Consult the motor name plate and verify the line input voltage before attempting to make this change. Figure 6. Figure 5. CAUTION IN LARGE PLANTS, WHEN ROLLING UNIT FROM ONE BUILDING TO ANOTHER, YOU MAY BE ON A DIFFERENT SUBSTATION TRANSFORMER. UNITS USING A THREE PHASE BLOWER MOTOR MAY RUN BACKWARDS. CHECK ROTATION IN EACH LOCATION WHERE THE UNIT WILL BE USED TO ENSURE THAT BLOWER MOTOR ROTATES IN PROPER DIRECTION. REVERSING SWITCHES ARE AVAILABLE IF REQUIRED.
MAINTENANCE WARNING ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE WORKING ON OR NEAR THE MOTOR OR WIRING ASSEMBLIES. LOCK OUT DISCONNECTS TO PREVENT UNEXPECTED APPLICATION OF POWER. The Model V410 comes standard with (2) CLEAN 2 filter cartridges of 150 square feet of media each. An optional External Module is available for a final filter. This external module can house either a HEPA filter or an adsorption bank (AD). Filter access is from the top cover of the module.
1 - Hose (2VP2-1012), quantity as required by applicable unit (1 hose per cartridge). Figure 7. 7. Remove the old Vibra Pulse hose. This is done by loosening the hose clamp securing the spring at the top of the VP hose where the VP hose attaches to the 3/8” hose barb. Slide the spring and hose clamp down the VP hose and set aside for later use. Next, remove the old VP hose, this is sometimes easiest to do by cutting the hose at the top, where it fits over the hose barb, to allow free removal.
9. Install the new Vibra Pulse hose onto the fully seated against brass hex on barb, see water or Windex to ease installation. Do lubricant! Figure 8. Figure 9. A6 air cleaner’s hose barb until Figure 9.
10. Slide the spring/clamp up over the hose and 3/8” hose barb until it fully seats against the barb’s hex, see Figure 10. 11. Tighten the hose clamp using screw driver or 1/4” nut runner. DO NOT OVERTIGHTEN! 12. Replace filter(s) into unit. Note: Make sure NOT to pinch hose - position Vibra Pulse hose into the center of the cartridge filter. Engage filter mechanism if required. 13. Reinstall dust tray. 14. Reinstall filter access door. 15. Reconnect air line and power. 16.
FILTER REPLACEMENT/ REMOVAL FOR CLEANING 1. Turn unit OFF and disconnect from power source. 2. Remove filter access panel. 3. Release filter retaining latch located between cartridges, (see Figure 11.) This will lower the filter holding frame. Unhook latch to let holding frame rest at lowest position. 4. Remove filters, being careful not to damage the Vibra Pulse hose which hangs suspended in the center of each filter. 5. To replace, reverse above procedure.
IT IS IMPORTANT TO USE ONLY CLEAN AND DRY COMPRESSED AIR TO CLEAN THE FILTERS, OTHERWISE CONTAMINATION TO CARTRIDGE FILTER ELEMENT WILL RESULT. DO NOT HOOK UP TO A COMPRESSED AIR LINE THAT HAS AN AUTOMATIC OILING DEVICE ON IT. OIL OR WATER WILL MAKE CLEANING DIFFICULT AND SHORTEN THE FILTER LIFE. NOTE Not all applications will self-clean. Sticky or oily dust may not dislodge from the filter. In this case, the filters must be cleaned or replaced.
3. Refill with the new adsorber material. After refilling, shake module to pack granules tightly before replacing cover plate to make sure module is full. Remove the end cover plate and top-off any void in the module. 4. Vacuum any excess carbon dust that occurs from settling during handling. After re-installing, stay clear of the unit outlet area as some dust may be expelled when unit is first turned on. The unit should be test run after each refilling operation.
REPLACEMENT PARTS The following section lists typical replacement parts for the Model V410 . If a part is not listed in Table 2, contact your local Airflow Systems Representative or the AFS Factory. Refer to Figures 14 and 15 for parts illustrations. TABLE 2.
Figure 14. Model V410 filter lifting assembly. Figure 15.
Model V410 general assembly. TROUBLESHOOTING The troubleshooting guide included in this manual is for qualified personnel only. A Motor Trouble Guide is included in Appendix A. If the unit does not function properly after following the guidelines in this manual, consult an Airflow Systems Representative for further help. PROBLEM 1. Motor won't operate POSSIBLE CAUSE Motor overload Failed motor Starter failure No input voltage 2.
NOTES RECORD START UP DATA HERE MODEL: V410 SERIAL NO.: DATE PURCHASED: DATE INSTALLED: MOTOR VOLTAGE (MEASURED): MOTOR CURRENT (MEASURED): MOTOR FLA (FROM NAMEPLATE): MOTOR VOLTAGE (FROM NAMEPLATE): ALWAYS USE AIRFLOW SYSTEMS REPLACEMENT PARTS AND FILTERS TO MAINTAIN WARRANTY TO ORDER SPARE PARTS CONTACT: The Local Exhaust & Ventilation Company Inc. 22–1050 Brock Rd, Pickering, Ontario L1W 3X4 Tel: 905.831.7001 Fax: 905.831.7443 Toll Free: 1.888.862.5356 E-mail: sales@lev-co.com Web Site: www.lev-co.
APPENDIX 1. BRANCH WIRING ............................................................................... A1 2. MOTOR TROUBLE GUIDE ................................................................. A2 3. TYPICAL INSTALLATION WIRING DIAGRAM ................................ A3 4. 4KT11096 - OWNERS MANUAL ADDENDUM – OPTIONAL AUTOCLEAN CONTROLLER SYSTEM........................................................ A4 5. OWNERS MANUAL ADDENDUM – STATIC PRESSURE RELIEF VALVE ...........................................
MOTOR WIRING GUIDE (BRANCH CIRCUIT) WIRING To connect motor for proper voltage and rotation, refer to connection diagram on nameplate or inside terminal/conduit box. If power factor correction capacitors are used for individual motor power factor correction, do not exceed maximum recommended value. All aspects of the installation must conform to the requirements of the NEC, including Article 430 (Motor Circuits and Controllers), and all local codes.
HP 1/8 115V 14(16) * 14 230V 115V 230V 115V 230V 115V 230V 115V 230V 14(18) 14 14(18)* 10 14(16) 10 14(16) 8 14 * * * 1/6 14(18) 12 14(18)* 10 14(16) 8 14 6 12 * * 1/4 14 14(18) 12 14(18)* 8 14 6 12 6 12 * 1/3 14 14(18) 10 14(16)* 8 14 6 12 4 10 * 1/2 14 14(18) 10 14(16)* 8 14 6 12 4 10 * 3/4 12 14(18) 8 14 6 12 4 10 3 8 * 1 10 14(16) 8 14 4 10 4 8 2 8 * 1½ 10 14(16) 6 12 4 10 2 8 1 6 * 2 8 14 6 12 3 8 2 6 1/0 6 3 8 10 4 10 2 8 1/0 6 2/0 4 [*] Type S, SO, SJ, SJO, etc. flexible cable wire sizes.
3. Load too high. MOTOR TAKES TOO LONG TO ACCELERATE 1. Excess Loading; high inertia load. 2. Inadequate wiring. 3. Applied voltage too low. 4. Defective motor. 5. Inadequate starting torque. MOTOR VIBRATES OR IS EXCESSIVELY NOISY 1. Motor mis-aligned. 2. High voltages. 3. Worn, damaged, dirty or overloaded bearings. 4. Loose or defective or out-of-balance air mover. INSUFFICIENT SPEED CHANGE 1. Insufficient motor load. MOTOR OVERHEATS WHILE RUNNING UNDER LOAD 1. Overload. 2.
TYPICAL INSTALLATION WIRING DIAGRAM A19
The Local Exhaust & Ventilation Company Inc. 22-1050 Brock Rd, Pickering, Ontario L1W 3X4 Tel: 905.831.7001 Fax: 905.831-7443 Toll Free: 1.888.862.5356 E-mail: sales@lev-co.com Web Site: www.lev-co.
PART# 4KT1-1096 (REV 11/98/A/#26-1894) A21
ALWAYS USE AIRFLOW SYSTEMS, INC. REPLACEMENT PARTS AND FILTERS TO MAINTAIN WARRANTY. TO ORDER SPARE PARTS CONTACT: The Local Exhaust & Ventilation Company Inc. 22–1050 Brock Rd, Pickering, Ontario L1W 3X4 Tel: 905.831.7001 Fax: 905.831.7443 Toll Free: 1.888.862.5356 E-mail: sales@lev-co.com Web Site: www.lev-co.
TABLE OF CONTENTS 1. Safety......................................................................................................................... 4 2. Airflow Systems Sets the Standard .......................................................................... 4 3. Specifications ............................................................................................................. 4 Electrical..........................................................................................................
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READ THIS MANUAL CAREFULLY BEFORE USING AUTOCLEAN EQUIPPED UNIT. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. SAFETY RULES Before installing or operating this system, read this supplemental Owners Manual. All safety and cautionary notes from the primary Owners Manual are in effect after installation of the AUTOCLEAN system. As with all electrical devices, it should only be serviced by a qualified electrical technician.
PREPARATION AND INSTALLATION Through out this manual certain NOTES, CAUTIONS and WARNINGS are used. They are defined as: Note: CAUTION: WARNING: Used to indicate an instruction that will make a particular task simpler or easier. Used when a process or item may cause damage to the equipment or system. This term is used when personal injury or death is possible. ELECTRICAL The AUTOCLEAN control was designed to operate in conjunction with a motor control device and requires a 115 VAC supply.
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SINGLE PHASE CONNECTION The factory installed AUTOCLEAN control requires a minimum of field wiring in order to operate. All 115 VAC units with factory installed unit ON/OFF power switch are wired and require no further electrical wiring other than connection input to the power. Figure 1 illustrates the electrical connections for a 115 VAC single phase unit with a single cartridge. See Figure 2 for 115 VAC single phase, dual cartridge units with a relay.
THREE PHASE CONNECTION Three phase connections require the use of a manual or magnetic motor starter to allow the AUTOCLEAN system to operate off-line. The main power leads, L1, L2, L3 are not usually differentiated by color. The transformer power can be drawn from any two of these input power wires. NOTE: The voltage from one lead to neutral or ground is not the same as phase to phase. Therefore, DO NOT wire the transformer with one lead to ground.
Figure 5. (Dual Cartridge with Relay) Figure 6.
Figure 7. (DT-3000 with Relay) Figure 8.
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AUTOCLEAN UNIT OPERATION When wired as shown above, the AUTOCLEAN control will sense operation of the air cleaner fan motor. When the motor is turned ON, the AUTOCLEAN patiently waits for when the motor is turned OFF. When OFF occurs, the AUTOCLEAN will wait for a time to clean. This time is adjustable from 0 to approximately 10 minutes. Single cartridge units are not adjustable.
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MAINTENANCE The AUTOCLEAN system requires no routine maintenance. Refer to the unit Owners Manual for unit required maintenance of the Vibra-Pulse system. REPLACEMENT PARTS Listed below are common replacement parts for the AUTOCLEAN controller system. Check nameplate for actual voltage used. Consult with a local Airflow Systems Representative for ordering replacement parts.
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The Local Exhaust & Ventilation Company Inc. 22-1050 Brock Rd, Pickering, Ontario L1W 3X4 Tel: 905.831.7001 Fax: 905.831-7443 Toll Free: 1.888.862.5356 E-mail: sales@lev-co.com Web Site: www.lev-co.
