Specifications
2008 Residential Appendices  RA3-5 
Appendix RA3 – Residential Field Verification and Diagnostic Test Protocols 
Table RA3.1-2 Duct Leakage Tests  
Case  User and Application  Leakage criteria, % of total fan flow  Procedure 
Sealed and tested new duct systems  Installer Testing at Final 
HERS Rater Testing 
6% RA3.1.4.3.1 
  Installer Testing at Rough- in, Air 
Handling Unit Installed 
6% 
Installer Inspection at Final 
RA3.1.4.3.2 
RA3.1.4.3.2.1 
  Installer Testing at Rough-in, Air 
Handling Unit Not Installed 
4% 
Installer Inspection at Final 
RA3.1.4.3.2 
RA3.1.4.3.2.2 
Ducts in conditioned space  Installer Testing 
HERS Rater Testing 
25 CFM Leakage to Outside  RA3.1.4.3.9 
Sealed and tested altered existing duct 
systems 
Installer Testing 
HERS Rater Testing 
15% Total Duct Leakage  RA3.1.4.3.1 
 Installer Testing 
HERS Rater Testing 
10% Leakage to Outside  RA3.1.4.3.4 
  Installer Testing and Inspection 
HERS Rater Testing and 
Verification 
60% Reduction in Leakage and 
Inspection and Smoke Test 
RA3.1.4.3.5 
 RA3.1.4.3.6, 
RA3.1.4.3.7 
  Installer Testing and Inspection 
HERS Rater Testing and 
Verification 
Fails Leakage Test but All Accessible 
Ducts are Sealed 
Inspection and Smoke Test with 
100% Verification 
RA3.1.4.3. 6 
 RA3.1.4.3. 7, 
RA3.1.4.3. 8 
RA3.1.4.3.1  Diagno
stic Duct Leakage from Fan Pressurization of Ducts 
The objective of this procedure is for an installer to determine or a rater to verify the total leakage of a new or 
altered duct system. The total duct leakage shall be determined by pressurizing the entire duct system to plus 
25 Pa with respect to outside. The following procedure shall be used for the fan pressurization tests: 
1.  Verify that the air handler, supply and return plenums and all the connectors, transition pieces, duct boots 
and registers are installed.  The entire duct system shall be included in the total leakage test.  
2.  For newly installed or altered ducts, verify that cloth backed rubber adhesive duct tape has not been used 
and if a platform or other building cavity used to house the air distribution system has been newly installed 
or altered, it contains a duct or is ducted with duct board or sheet metal. 
3.  Seal all the supply and return registers except for one return register or the system fan access. 
4.  Attach the fan flowmeter device to the duct system at the unsealed register or access door. 
5.  Install a static pressure probe at a supply register or the supply plenum. 
6.  Adjust the fan flowmeter to produce a plus 25 Pa(0.1 inches water) pressure at the supply register or the 
supply plenum with respect to the outside or with respect to the building space with the entry door open to 
the outside. 
7.  Record the flow through the flowmeter; this is the leakage flow at 25 Pa. 
8.  Divide the leakage flow by the total fan flow determined by the procedure in Section RA3.1.4.2 and convert 
to a percentage. If the leakage flows percentage is less than the criteria from Table RA3.1-2 the system 
pas
ses. 
RA3.1.4.3.2  Diagno
stic Duct Leakage at Rough-in Construction Stage 
Installers may determine duct leakage in new construction by using diagnostic measurements at the rough-in 
building construction stage prior to installation of the interior finishing. When using this measurement 
technique, the installer shall complete additional inspection (as described in section RA3.1.4.3.2.3) of duct 
integrity after the finishing wall has been installed. In addition, after the finishing wall is installed, spaces 
between the register boots and the wallboard shall be sealed. Cloth backed rubber adhesive duct tapes shall 
not be used to seal the space between the register boot and the wall board. 










