Version: 02 Issue: 30.11.2010 Code: R_12_V02_EN_VENT_2010_11 AIRFLOW EN ™ DUPLEXVENT RA3, RB3 USER’S MANUAL (Please leave this manual with unit when installed) AIRFLOW ™ Airflow Developments Limited Lancaster Road, Cressex Business Park High Wycombe, HP12 3QP. Tel: 01494 525252. Fax: 01494 461073 e-mail: info@airflow.co.uk Web: www.airflow.co.
I M P O R TA N T N O T I C E S : • • • • • • • • • • • • • • • • • • Heat recovery DUPLEXVENT ventilation units are intended for comfort ventilation in a basic environment with relative humidity up to 90%. Should the appliance be used for other purposes or not operated properly in compliance with instructions specified in the User’s Manual, the manufacturer has no liability for resulting damage. The appliance may only be operated by adults who have made themselves familiar with the User’s Manual.
Product label 1 Unit type and motor size (DUPLEXVENT RA3 450/450) (DUPLEXVENT RB3_EC 550/450) 2 3 4 5 6 7 8 9 10 Hot air heating and ventilation unit with heat recovery 1 2 7 3 8 4 9 5 6 10 The appliance may only be repaired by a service technician.. The appliance must be disconnected from power supply using the main switch before cleaning or repair.
Content Content ................................................................................................................................................................................4 A) General description .....................................................................................................................................................5 1. Description of main parts.................................................................................................................
A) General description 1.
DUPLEXVENT RB3-EC UNIT CP O8 RD CONTROLLER Warm-air heating and ventilation units for low-energy residential buildings and passive homes Rotary controller Operation status display Integrated temperature sensor Figure -Basic DUPLEXVENT RB3-EC unit Light-current cable line Low-speed recirculating EC fan Low-temperature hot- water- air-heater Optional evaporator for mechanical cooling (version RB3-EC-CHF) or water-based cooling (version RB3-EC-CHW) Circular connecting ports (5) Connecting terminal boa
B) Installation 1. Installation of the unit The fitting of DUPLEXVENT R_3 hot air units is described in Appendix D. DUPLEXVENT RA3 units: A minimum required installation space, including HVAC duct connections and access for operating the unit: ● window version ................................................................... 1,65x1,2x2,4 m Minimum distances from building structures: ● in front of the unit................................................................ 0,9 m (*0,6 m) ● from the sides .
2. Installation of CP 08 RD controller For a detailed description of installing and operating a CP08RD incl. recommended operation mode settings see the following document: CP-08 RD CONTROLLER FOR DUPLEXVENT R_3 HVAC UNITS The User’s Manual is supplied with the controller. The controller is installed in a twin-box set in the wall of the building 3.
shut-down (5 minutes by default). The setting can only be made by a person authorized by supplier - a service technician. The ventilation run-down time is automatically reduced depending on outside temperature - the lower the outside temperature, the shorter the run-down time. Immediate start-up without run-down This option is used for starting via an external phase signal from the kitchen (input D4) or a room hygrostat (input D11).
Problem capacity of the heater Possible causes Thermostat fails to start Heat source fails to start Different volumes of fresh and exhaust air Incorrect damper setting Incorrect fan speed setting After connecting the controller and power supply the unit fails to react No voltage in the unit Incorrectly connected conductors Interrupted line The unit was connected to power supply before the CP 08 RD controller was installed 4.
4 Close the door. Re-connect the hot air unit to power supply by switching on the circuit breaker. b) Recirculation filter - cassette 1 Disconnect the hot air unit from power supply by switching off the upstream circuit breaker. 2 Open the door. 3 Slide out the G4 (F7) cassette filter. The direction of air passage through the filter is indicated on the filter by an arrow. Filters in DUPLEXVENT R_3 units should be replaced after approx. 10-12 weeks of operation.
c) Pre-filters (expanded metal mesh) 1 Disconnect the hot air unit from power supply by switching off the upstream circuit breaker. 2 Open the door. 3 Slide out the filter, wash it with warm water (max. 60-70°C) with detergent and let it dry (can be cl eaned in a dishwasher). Slide back in Slide out the filter, wash it with warm water (max. 60-70°C) with detergent and let it dry (can be cleaned in a dishwasher). Slide back in. 2 1 4 Close the door.
3 Slide the heat recovery exchanger out along the guide rails. 4 5 4 Clean the heat recovery block by warm water (max. 60-70°C) with detergent and let it dry. 5 Fit the heat recovery exchanger back in the same position. Install the cover Cleaning the heat recovery exchanger of DUPLEXVENT RB3 warm air units 1 Disconnect the warm air unit from power supply by switching off the upstream circuit breaker. 2 Open the door.
5. General technical data The general technical data of DUPLEXVENT R_3 units are specified in the appendix. Other detailed technical data of DUPLEXVENT R_3 units and the CP08RD controller are shown in technical data sheets and accompanying documents (Installation details etc.).
D) Fitting DUPLEXVENT R_3 units DUPLEXVENT RA3 15
DUPLEXVENT RB3 – fitting the unit ceiling-mounted unit ceiling (side without . Attachment to the building structure to be designed according to the weight of the unit. Slope the unit toward the condensate Leave a space of at least 5 mm between the unit and ceiling. Minimum lateral distances: 100 mm from the side without ports, 300 mm from the side with ports.
u n it d o o r R 3 1 5 0 11 R 3 1 5 0 1 2 (C H W , C H F ) D is ta n ce X : sid e a g a in st h in g e s X = 3 5 m m , h in g e a n d co n d e n sa te d ra in sid e X = 4 4 m m T E X b o lts (m a x . le n g th 1 0 m m ) th e e d g e o f th e c a s e . S lid e p la s te rb o a rd a b o v e th e c o lla r. openable door RB3 M in im u m d is ta n c e o f th e U D p ro file fro m th e u n it is 1 5 0 m m . ( C H W, CHF) C o n d e n s a te c o n d e n s a te e a lo n g sid e (m in .
E) Operating modes of DUPLEXVENT R_3 units DUPLEXVENT RA3 18
c2 i2 e1 i1 Balanced pressure ventilation mode all year round nc = 0 /h-1/ nv = 0,15 – 0,5 /h-1/ Balanced pressure ventilation with adjustable ventilation 3 capacity 75 to 450 m /h, with heat recovery or via a bypass. It is designed for ventilation and additional heating (without recirculation) in the transitional period. Both fans are running, the mixing damper is shut down.
F) Control system connection diagram DUPLEXVENT RA3 - EC (also applies to other DUPLEXVENT R 3 series units an identical system of control) An alternative method of connecting a standard control system (measurement & control) for DUPLEXVENT R_3 - EC units: (more alternative ways of connecting eternal devices and controls or sensors.
Basic DUPLEXVENT R_3 connections Completed, checked Application Cable type Supply voltage 230V/50Hz - recommended protection 4A, char. B Controller CP 08 RD Room temperature sensor ADS 100-ABB (optional) Outside air temperature sensor TE1-ADS110 Optional elements Supply switch (e.g. Kitchen) Ground exchanger shut-off damper or facade fresh air suction damper servo drive -control voltage 24V, max. 0.5 A (servo drive type e.g.
If the source is a condensation boiler DUPLEXVENT R Application Cable type Room name, No Completed, checked Room name, No Completed, checked Hot water source control - closing contact (max. 230V/0.5A) Signal 0-10V output - condensation boiler temperature control If the source is an electric heater DUPLEXVENT R Cable type Application 0-10V signal output -switching on electric heater (e.g.
If the cooling source is an HP or water chiller (TC) DUPLEXVENT R Cable type Application Room name, No Completed, checked Room name, No Completed, checked 0-10V signal output - heat pump performance level control Closing output - switching HP over (closed = heating ON), +12V, max.
G) Connecting condensate drain 24
Recommended method of connecting a condensate drain line in ceiling-mounted units DUPLEXVENT RB3 trap from hose HL 138 stench trap make a trap, hose clip 25 inlet into a HL 138 run the hose horizontally alongside the unit inlet into a sewage system detailed connection (cross-section) condensate drain assembly on the unit secure by clip after connecting Use hose clips to make a trap from flexible hose.
Recommended method of connecting a condensate drain line in ceiling-mounted units DUPLEXVENT RB3-CHW; CHF;CHP trap from hose HL 138 stench trap make a trap, hose clip 26 inlet into a HL 138 run the hose horizontally alongside the unit inlet into a sewage system inlet into a sewage system detailed connection (cross-section) condensate drain assembly on the unit secure by clip after connecting Use hose clips to make a trap from flexible hose.