Repair 3A1176A Interior Texture Sprayer TS650 ENG For use with water based materials only. For professional use only. Not approved to European explosive atmosphere requirements. 24F565 50 psi (.35 MPa, 3.5 bar) Maximum Fluid Working Pressure 100 psi (.7 MPa, 7 bar) Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment in well ventilated area. • Sprayer generates sparks. When flammable liquids are used near the sprayer or for flushing or cleaning, keep sprayer at least 20 feet (6 meters) away from explosive vapors. • Keep work area free of debris, including solvent, rags and gasoline. • Ground equipment in the work area. See Grounding instructions.
Warnings WARNING WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Always wear appropriate gloves, eye protection, and a respirator or mask when painting. • Do not operate or spray near children. Keep children away from equipment at all times. • Do not overreach or stand on an unstable support. Keep effective footing and balance at all times. • Stay alert and watch what you are doing. • Do not leave the unit energized or under pressure while unattended.
Warnings NOTICE Water or material remaining in unit when temperatures are below freezing can damage motor and/or delay pump startup. To insure water and material are completely drained out of unit: 1. Remove material line from sprayer. 2. Tip sprayer up as shown. ti9075a J Before adding material or starting unit in cold weather, run warm water through pump. Before adding material to hopper, install burp guard (J).
Component Identification Component Identification P A B N M C H D R ti8369a E L F G K J Q 3.5 cfm@40 min.
Component Identification Pressure Relief Procedure To reduce risk of injury, follow this procedure whenever you see this symbol throughout this manual, Also, perform this procedure whenever you: • Stop spraying • Check or repair any part of this system Grounding and Electrical Requirements This sprayer must be grounded. Grounding reduces the risk of electrical shock by providing an escape wire for the electrical current. The sprayer cord includes a grounding wire with an appropriate grounding plug.
Shroud Removal Shroud Removal Disassembly Reassembly 1. Relieve Pressure, page 7. 1. Slide shroud (7) onto base (2). 2. Unplug sprayer from outlet. 2. Tighten two bottom screws (15) and two top screws (64 ) into shroud (7). ti2810b 3. Remove two screws (15) and two screws (64) from back of shroud (7). 64 7 15 ti9658a 4. Pull shroud (7) back and up over knob (41).
RotoFlex™ II Pump RotoFlex™ II Pump Disassembly 6. Use 3/8 in. socket to remove screw (36) from hose bracket (27). 1. Relieve Pressure, page 7. 36 2. Unplug sprayer from outlet. ti9065a 7. Slide hose fittings out of hose bracket (27) and remove hose (23) from base (2). ti2810b 3. Remove Shroud, page 8. 4. Loosen two spacers (56) and knob (41). ti3084a 41 56 ti9657a 5. Loosen hopper fitting by hand to remove hopper (1).
RotoFlex™ II Pump Reassembly 1. Bend hose (23) so colored dots on hose fittings face each other and slide hose fittings through hose bracket (27). 5. To set pressure, apply petroleum jelly to threads (41), tighten knob (41) until back of bracket (25) is approximately 1/2 in. from front of tensioning bracket (16). 25 16 ti9710a ti3084a NOTE: Make sure protective fabric faces outside of hose. Roller will touch exposed area of pump hose when pump is in place. 2.
Motor Motor Disassembly 9. Remove two clevis pins (20) from base. 1. Relieve Pressure, page 7. 2. Unplug sprayer from outlet. 20 ti8783a ti2810b 10. Slide motor tray (32) out of slots in base (2) to remove motor and tray from sprayer. 3. Remove Shroud, page 8. 2 4. Loosen knob (41) until spring relaxes. 32 41 ti9070a ti9657a 11. Remove Belt, page 14. 5. Remove Pump, page 9. 12. Loosen bolts (4) and remove motor (31) from motor tray (32). 6. Disconnect all electrical Wiring, page 17. 32 7.
Motor Reassembly 1. Tighten Belt, page 14. 2. Use petroleum jelly to grease area of shaft that makes contact with extension cable (29). 6. Pull back on motor tray (32) to create slack in extension cable (29). Loop extension cable (29) through pulley (17) and connect to extension spring (19). Apply petroleum jelly to pulley (17) and threads on knob (41). 19 17 29 29 ti9060a ti9059a 3. Slide pin on motor tray (32) into slots on base and push motor and tray back into position. 7. Tighten knob (41).
Motor Fuse Removal Motor Fuse Removal When replacing fuse, use only Bussman GMF-3 (3A) to prevent premature trips or equipment damage. The cover will pop up to allow the fuse (F) to be inspected and replaced if needed. The motor has a replaceable fuse attached to the motor bracket. The fuse assembly (A) is fastened to the motor bracket along with a clamp. F A ti9201a ti9206a To remove the motor fuse, press down on the round center cover (C) and turn it counterclockwise.
Belt Belt Disassembly Reassembly 1. Relieve Pressure, page 7. 1. Loop one end of belt over extension cable (29) and pulley (17), then loop other end of belt over motor shaft (make sure teeth of belt (24) and pulley are aligned). 2. Unplug sprayer from outlet. 24 ti2810b ti8784a 3. Remove Shroud, page 8. 4. Remove Motor, page 11. 5. Place motor tray (32) into vice and tighten until snug. 2.
Troubleshooting Troubleshooting Problem Sprayer won’t run Pump won’t pump material Cause Solution Power switch not on Turn switch on. No power at wall outlet Check outlet by seeing if light in the plug is illuminated. If not, try another outlet. Wrong size generator Use a 3500 watt or larger generator. Refer to Generator Requirements, page 7. Too many items on same circuit Unplug other items from circuit Extension cord too long or wrong gauge Use a different extension cord.
Troubleshooting Problem Speed of application too slow Cause Solution New pump hose not broken in properly Run pump dry for no longer than 2 minutes. Material too thick Thin material. Nozzle too small Change nozzles to a larger size. See Operation Manual, Recommended Nozzle Selection Chart. Plugged or dirty gun Relieve Pressure, page 7. Clean gun. Kinked hose Unkink hose. Gun fluid flow adjustment set too low Increase flow adjustment with flow adjustment nut.
Wiring Diagram Wiring Diagram 31 39 10 Motor ON/OFF Switch Red Wire Green Wire Black Wire Black Wire Green Wire White Wire Chassis Ground 25 White Wire 8 Power Cord ti9199a 3A1176A 17
Parts Parts Models 24F565 9 42 64 7 6 55 • 13 9 12 18 2 42 65 • • 1 64 15 46 56 25 • 47 41 ti9654a • 8 37 10 14 5 3 28 39 37 63 31 4 20 2 21 43 24 38 17 11 16 19 22 32 30 29 20 36 33 ti9655a 27 44 26 18 23 3A1176A
Parts Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part † 3A1176A 15J187 15J181 15J185 117791 120783 15J186 288685 15J505 120817 117693 120700 15J222 15K512 15J388 120648 15K154 15J459 15H868 120657 15J510 101242 115498 288623 288718 15K155 288622 15J500 15J506 Description Qty.
Technical Data Technical Data Main Unit Power Requirements . . . . . . . . . . . . . . . . . . . 120 Vac, 60 Hz, 15A, 1 phase Maximum Fluid Working Pressure. . . . . . . . . . . . . . . . . 50 psi (.35 MPa, 3.5 bar) Maximum Air Working Pressure . . . . . . . . . . . . . . . . . . 100 psi (.7MPa, 7 bar) Compressor Specifications . . . . . . . . . . . . . . . . . . . . . . Universal motor thermally protected, oil-less Compressor (Not Supplied) . . . . . . . . . . . . . . . . . . . . . . 3.
Notes Notes 3A1176A 21
Airlessco Standard Warranty Airlessco warrants all equipment referenced in this document which is manufactured by Airlessco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Airlessco, Airlessco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Airlessco to be defective.
