Installation Manual

34 440 01 4900 00
Specifications subject to change without notice.
Gas piping must be installed in accordance with national and local
codes. Refer to current edition of NFGC in the U.S.A. Refer to
current edition of NSCNGPIC in Canada.
Installations must be made in accordance with all authorities
having jurisdiction. If possible, the gas supply line should be a
separate line running directly from meter to furnace.
NOTE: Use a back--up wrench on the inlet of the gas valve when
connecting the gas line to the gas valve.
In the state of Massachusetts:
1. Gas supply connections MUST be performed by a
licensed plumber or gas fitter.
2. When flexible connectors are used, the maximum length
shall not exceed 36 in. (915 mm).
3. When lever handle type manual equipment shutoff valves
are used, they shall be T-- handle valves.
4. The use of copper tubing for gas piping is NOT approved
by the state of Massachusetts.
NOTICE
Refer to Table 10 for recommended gas pipe sizing. Risers must be
used to connect to furnace and to meter. Support all gas piping
with appropriate straps, hangers, etc. Use a minimum of one
hanger every 6 ft. (2 M). Joint compound (pipe dope) should be
applied sparingly and only to male threads of joints. Pipe dope
must be resistant to the action of propane gas.
FIRE OR EXPLOSION HAZARD
A failure to follow this warning could result in personal
injury, death, and/or property damage.
If local codes allow the use of a flexible gas appliance
connector, always use a new listed connector. Do not use a
connector which has previously served another gas
appliance. Black iron pipe shall be installed at the furnace
gas control valve and extend a minimum of 2 --in. (51 mm)
outside the furnace.
!
WARNING
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in furnace damage.
Connect gas pipe to furnace using a backup wrench to
avoid damaging gas controls and burner misalignment.
CAUTION
!
An accessible manual equipment shutoff valve MUST be installed
external to furnace casing and within 6 ft. (2 M) of furnace.
Install a sediment trap externally in riser leading to furnace as
shown in Fig. 32. Connect a capped nipple into lower end of tee.
Capped nipple should extend below level of furnace gas controls.
Place a ground joint union between furnace gas control valve and
exterior manual equipment gas shutoff valve.
A 1/8--in. (3 mm) NPT plugged tapping, accessible for test gauge
connection, MUST be installed immediately upstream of gas
supply connection to furnace and downstream of manual
equipment shutoff valve.
Piping should be pressure and leak tested in accordance with the
current addition of the NFGC in the United States, local, and
national plumbing and gas codes before the furnace has been
connected. Refer to current edition of NSCNGPIC in Canada.
After all connections have been made, purge lines and check for
leakage at furnace prior to operating furnace.
NOTE: The furnace gas control valve inlet pressure tap
connection is suitable to use as test gauge connection providing
test pressure DOES NOT exceed maximum 0.5 psig (14--In. W.C.)
stated on gas control valve. See Fig. 60.
If pressure exceeds 0.5 psig (14--In. W.C.), gas supply pipe must be
disconnected from furnace and capped before and during supply
pipe pressure test. If test pressure is equal to or less than 0.5 psig
(14--In. W.C.), turn off electric shutoff switch located on furnace
gas control valve and accessible manual equipment shutoff valve
before and during supply pipe pressure test. After all connections
have been made, purge lines and check for leakage at furnace prior
to operating furnace.
The gas supply pressure shall be within the maximum and
minimum inlet supply pressures marked on the rating plate with
the furnace burners ON and OFF.
Gas entry can be from left or right side, or top panel. See Figs. 30
and 31.
Gas Pipe Grommet
For direct vent (2-pipe) applications, the knockout for the gas pipe
must be sealed to prevent air leakage. Remove the knockout, install
the grommet in the knockout, then insert the gas pipe. The
grommet is included in the loose parts bag. See Fig. 30.
Table 10 – Maximum Capacity of Pipe
NOMINAL
IRON
PIPE SIZE
IN. (MM)
LENGTH OF PIPE --- FT (M)
10
(3.0)
20
(6.0)
30
(9.1)
40
(12.1)
50
(15.2)
1/2 (13) 175 120 97 82 73
3/4 (19) 360 250 200 170 151
1 ( 25) 680 465 375 320 285
1-1/4 (32) 1400 950 770 660 580
1-1/2 (39) 2100 1460 1180 990 900
* Cubic ft of gas per hr for gas pressures of 0.5 psig (14--- In. W.C.) or less and
a pressure drop of 0.5--- In. W .C. (based on a 0.60 specific gravity gas). Ref:
Table 10 a bove and 6.2 of the current edition of NFPA54/ANSI Z223.1.
Gas Pipe Grommet Required
For Direct Vent Applications
Left Side Gas Entry. Gas Pipe
Grommet Required For Direct
Vent Applications.
A11338
Fig. 30 -- Gas Entry