TM Fuel Condition Monitoring & Control
Proven Laser Detection Technology Accurate and reliable detection of contaminants Velcon’s VCA and icount products use technology based on proven principles of light obscuration, refraction and light scattering. PARTICLE COUNTERS ICOUNT Particle counters, also known as Automatic particle counters (APC) measure the size and concentration of contaminants in fluids. Particle counters make use of a technology called light obscuration.
CONTAMINANT ANALYZERS VCA Solids Contaminant Sensor Contaminant analyzers measure the weight of solid particulate matter as well as the concentration of free water in a fluid. Contaminant analyzers use milligrams per liter (mg/l) to measure solid contaminants, and further use parts per million (ppm) to quantify free water contamination. Contaminant analyzers make use of light refraction technologies. Focused light refracts differently when striking solid particles compared to free water droplets.
Fuel Condition Monitoring Solutions to ensure clean dry fuel VCA® Velcon Contaminant Analyzer On-Line Monitoring of Solid and Water Contaminants TM icountACM20 Fuel Contamination Testing Wherever You Need 4
FAST AND RELIABLE THE VELCON SOLUTIONS In the past testing fuel quality has always been costly, time consuming, and done in laboratories. Some test can take days resulting in slow response to prevent poor quality fuel from contaminating components in expensive equipment. Although on-board filtration systems are in place to perform some filtration, these systems were not designed to deal with high contaminant levels.
VCA® Velcon Contaminant Analyzer (VCA) for Diesel Real-time Particulate and Water Monitoring DESCRIPTION BENEFITS The VCA system with a proper filtration system can provide assurance that the fueling system receives, maintains and dispenses fuel that meets ASTM D975 and ISO 4406 cleanliness levels.
PRODUCT SPECIFICATIONS Data Output PC-Based Interface • Graphical User Interface (GUI) Contaminant Measurement/ Standard Particulate Contaminant • mg/l (milligrams per liter) • Real-Time Data • ISO 4406 Reference Codes • Scalable data graphing Water Contaminant • ppm (parts per million) Local Data Storage • On-Board Data Logging (CSV) Mechanical Pressure Rating: 150 psi (10 bar) Flange Class: ANSI 150 Wetted Materials: Powder Coated Steel, Stainless Steel, Glass Real-time Data: W
icountBSplus Advanced Bottle Sampler Testing - Cost Effective and Time Saving Alternative to External Laboratory Services PRECISION AND REPEATABILITY ADVANCED CONTAMINATION TESTING The revolutionary icountBSplus is an advanced, fully contained bottle sampling system that ensures fast, accurate and repeatable detection of contamination in diesel fuels. Compact and portable, the icountBSplus is ideal for use in the laboratory, on-line or off-line applications.
BENEFITS • Low cost solution for monitoring fluid life and reducing machine downtime • Easy to set up and use this CE compliant instrument • Selectable 12 language instruction manual menu • Optional on-line fluid measurement capability • Selectable test sample sizes: 25, 50, 75 and 100ml • Selectable flush sample sizes: 10, 15, 20, 25, 50, 75 & 100ml • Selectable number of samples taken in one time: 1, 2, 3, 4 or 5 tests • Mineral fluid/fuel compatible construction • Modular design for easy servicing • On
icountACM20 State-of-the-art Fuel Contamination Monitoring The icountACM20 Portable Particle Counter has been developed from existing technology for monitoring contamination in AVTur and other hydrocarbon fuels, in accordance with Energy Institute (EI) Method IP 564.
icountACM20 - Rear View Transfer Pump Flush Button Transfer Pump On/Off Switch Link Hose (Fixed to dummy connector for storage) Sample Hose Inlet and Outlet Transfer Pump Housing Hose Tidy Clips Input Power Socket (note that you will have to remove the plastic dust cap to access the 12Vdc power socket) A fast blow 1.25A fuse and the RS232 connection are located behind the removable cover plate. The RS232 interface is provided to download all test data stored in the instrument.
icountOS Portable Condition Monitoring for Fuel Systems The icountOS (IOS) is an innovative solution to the challenge of measuring the quality of hydraulic oils and hydrocarbon fuels in many different applications: from renewable energy, marine and offshore, to manufacturing, mobile, agriculture, military and aerospace. Compact, lightweight and robust, the truly portable IOS makes field analysis simple, quick and easy.
The IOS quality condition monitor for hydrocarbon fuels uses advanced technology to produce extremely repeatable results. At the heart of the system is a sophisticated laser detector, using a light obscuration flow cell, providing continuous measurement of fluid flow passing through a sample tube. Measurements are taken every second as standard, although measurement intervals and test period can be defined by the user, with results being reported immediately and updated in real time.
Differential Pressure Monitor (DPM™) Differential Pressure Monitoring and Shutdown System The DPM continuously monitors the differential pressure between the inlet and outlet of a filter monitor or filter water separator vessel. The DPM monitors the condition of internal filter elements. In the event that the filter differential pressure reaches maximum allowable pressure, the industrial strength relay onboard the DPM control unit breaks the deadman circuit, effectively terminating the refueling operation.
Product Specifications: POWER • 12 - 24VDC, 300 mA (Power) AVAILABLE INPUTS Normally closed latching switch 2 Pressure Transducers: 4 -20 mA Differential Pressure Transducer: 4 -20 mA 0-5 V DEADMAN SWITCHING RELAY • 8A @ 250 VAC Max VISUAL INDICATORS • Green Ultrabrite LED: Power Indicator • Red Ultrabrite LED: Shutdown Indicator SHUTDOWN TRIGGERS • 22 PSI (1.51 Bar) (mandatory JIG requirement) WEIGHT • 4 pounds (1.
Flow Differential Pressure Module (FDPM®) Automatic Calculation of Corrected Differential Pressure for Varying Flow Rates The FDPM® MK II builds on its field tested predecessor. Designed to comply with the requirements of industry standards such as ATA 103 and JIG Guidelines, the FDPM® MK II eliminates this normally complicated calculation by automatically calculating the condition of the filters inside a vessel based on the inputs from differential pressure and flow-rate sensors.
Product Specifications INPUTS Flow Rate ALARM TRIGGERS • 12 -24VDC, 300 mA (Power), AC/ DC Converter Peak Corrected and Actual Differential Pressure • Flow Rate Input: 0-8 Volts Minimum (24 Volts Max) Real-Time Corrected Differential Pressure Charting • One of the Following: Sudden DP Rise or Drop Alarm Warning Alarms (Amber Light) 12 PSI or 0.
Ordering Guide F B VELCON CONTAMINANT ANALYZER D C Ø "H" on "J" BC Ø "A" E G Part Number Dimensions mm (in) E F A B C D G H J VCA-D3 76 (3) 348 (13 11⁄16) 121 (4 3⁄4) 144 (5 11⁄16) 346 (13 5⁄8) 206 (8 1⁄8) 191 (7 1⁄2) 19 (3⁄4) 152 6 VCA-D4 102 (4) 348 (13 11⁄16) 140 (5 1⁄2) 159 (6 1⁄4) 362 (14 1⁄4) 187 (7 3⁄8) 229 (9) 19 (3⁄4) 191 (7 1⁄2) VCA-D6 152 (6) 348 (13 11⁄16) 167 (6 9⁄16) 184 (7 1⁄4) 356 (14) 187 (7 3⁄8) 229 (9) 22 (7⁄8) 241 (9 1⁄2) Dimensions shown are
ICOUNTOS Part Number Description Part Number Description IOS3220VEL icountOS Portable Fuel Condition Monitoring for Fuel Systems ACC6NK001 1pair Sample Bottles ACC6NE000 In/Out Sample Probe ACC6ND001 10pair Sample Bottles ACC6NE034 1m Hose ACC6NE002 50pair Sample Bottles ACC6NN046 On-line Probe SERMISC067 500ml Verification Fluid ACC6NE003 1m Extension Hose & Couplings Set - 2 Hoses ACC6NE008 UK Power Supply ACC6NN003 2m Hose Set - 2 Hoses ACC6NE009 EUR Power Supply ACC6NN005 5m
ICOUNTACM20 Part Number Description Part Number Description ACM202032VEL icountACM20 with US plug - Zone 2 Portable Particle Counter ACC6NE023 UK Battery Charger ACM202024VEL icountACM20 Portable Particle Counter ACC6NE024 EUR Battery Charger ACC6NE008 UK Power Supply ACC6NE025 US Battery Charger ACC6NE009 EUR Power Supply ACC6NW003 Waste Bottle ACC6NE013 Re-Chargeable Battery Pack Assembly ACC6NE006 Parsmart Downloader Software ACC6NE019 Carrying Case for ACM202024 ACC6NE028 Carry
DIFFERENTIAL PRESSURE MODULE DPM™ Each DPM is custom configured and optimized to your application. Configuration for systems WITHOUT pressure transducers: If you DO NOT have pressure sensors and need them please determine which of the two DPM kits is appropriate for your application: DPM-KS100 – This part number includes two current output, single ended, 0-100 psi, Class 1, Division 1, pressure sensors (part number 764X021, pictured below) supplied by Parker.
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Worldwide Filtration Manufacturing Locations North America Europe Asia Pacific Compressed Air Treatment Compressed Air Treatment Australia Filtration & Separation/Balston domnick hunter Filtration & Separation Haverhill, MA 978 858 0505 www.parker.com/balston Gateshead, England +44 (0) 191 402 9000 www.parker.com/dhfns Castle Hill, Australia +61 2 9634 7777 www.parker.com/australia Finite Airtek Filtration Airtek/domnick hunter/Zander Parker Gas Separations Lancaster, NY 716 686 6400 www.