Owner`s manual

AJP PR4 User’s manual - 3
rd
Edition Page
17
MAINTENANCE SCHEDULE
A description of several necessary
operations to a correct functioning of
motorcycle and periods is as follows.
DAILY
Check engine oil level and refill if
necessary.
Check clearance of secondary chain.
Check brake system functioning.
AFTER FIRST 1.000 km – BREAK
IN
Replace spark plug;
Replace engine oil;
Clean engine oil filter;
Check engine oil level;
Clean air filter. Wash and wet in oil;
Check valve clearance;
Check correct functioning of: braking
system, spoke tightness; tire condition;
clutch cable; side stand; steering stem
bearings ; suspensions; battery;
exhaust; electrical system.
Check secondary chain;
Check wheel gear bolts tightening;
Check tightness of several components
bolts and clamps .
EACH 500 km OR MONTH
Check oil level and refill if necessary.
Check air filter. Clean and wet in oil;
Check, adjust, clean and lubricate
secondary chain;
Check wheel gear bolts tightening;
EACH 3.000 km OR 6 MONTHS
Replace spark plug;
Replace engine oil and clean engine oil
filter;
Check engine oil level;
Check valve clearance;
Check timing chain clearance;
Check timing tensioner;
Check ignition system functioning;
Clean carburetor;
Clean air filter and wet in oil or replace;
Replace fuel filter;
Check fuel feed hoses,
Check tubes and oil radiator (200 and
240cc engines)
Adjust and lubricate throttle cable;
Adjust and lubricate clutch cable;
Check condition and functioning of
several component of electrical system;
Check condition and functioning of
battery charge system;
Check battery. Control voltage with or
without charge;
Check braking system functioning and
stop switches;
Check brake pads,
Check brake fluid level;
Check, adjust, clean and lubricate
secondary chain;
Check wheel gear bolts tightening;
Check wheels bearings;
Check tires condition;
Check spoke tightness;
Check side stand functioning;
Check steering functioning;
Check suspensions functioning;
Check exhaust: condition, leaks and
noise level;
Check tightness of bolts, nuts, clamps
of diverse components .
EACH 6.000 km OR 12 MONTHS
Perform operations indicated for each
3.000 km, plus:
Replace spark plug;
Clean carburetor and check the right
settings;
Clean air filter box and replace sealing
silicon at the cover;
Clean and lubricate or replace air filter;
Check intake manifold (between air
filter box and carburetor);
Replace fuel filter;
Check fuel feed hoses;
Check functioning of fuel cap valve;
Lubricate steering stem bearings;
Lubricate rear suspension links;
Lubricate swing arm bearings.
Check wheels bearings;
Check/replace front fork sealings (if
necessary).
EACH 12.000 km OR 24 MONTHS
Perform operations indicated for each
3.000 and 6.000 kms, plus:
Clean fuel tank;
Replace engine timing chain;
Replace brake fluids;
Replace front fork oil and/or
fork seals (if necessary).