ALL1000RM INSTALLATION INSTRUCTIONS Aladdin Light Lift, Inc. (256) 429-9700 61 Shields Road (877) 287-4601 Huntsville, AL 35811 www.aladdinlightlift.com Patent #5105349 WARNING: Disconnect power source before servicing to avoid electrical shock CAUTION: To Reduce the Risk of Electric Shock or Injury, Use Indoors Only. Light and motor circuits are rated at AC 110V Pour usage seulement dans un endroit Avec acces au dessus du plafonds Model Number: ALL1000RM (1000lb.
Read the following guidelines prior to installing the ALL1000RM: I. The ALL1000RM must be installed by a licensed, bonded, and insured electrician. II. The ALL1000RM must be installed in an accessible location. III. Thoroughly read, understand, and follow each step and safety warning in the ALL1000RM installation instructions and orange safety precautions supplement. IV. Motor pulley, directional pulley(s), and chandelier pulley must be installed on the same plane.
ALL1000 RM Hardware Box List 5/16” USS Flat Washers (QTY 4) 3/8” Nylon Lock Nuts (QTY 2) 3/8” x 1¼” Hex Tap Bolts (QTY 2) 7/16” x 4” Hex Tap Bolt (QTY 4) 3/8” USS Flat Washers (QTY 8) 7/16” Nylon Lock Nuts (QTY 4) Side Brackets for Chandelier Pulley Bracket (QTY 2) Flat Brackets (QTY 2) per directional pulley (optional) 7/16” x 3¼” Hex Head (QTY 2) per directional pulley (optional) 3/8” USS Flat Washers (QTY 4) per directional pulley (optional)
STEP 1 Determine mounting location of ALL1000RM motor assembly. The ALL1000RM may be mounted on an angle, vertically, horizontally or upside down, if secured properly. See Diagram A. Never install the ALL1000RM where the ceiling height and total cable run through the pulleys exceeds five feet less than the exact length of winch cable. For example, if the ALL1000RM is equipped with a 65ft. cable do not install the ALL1000RM with a ceiling height and total cable run that is greater than 60ft.
STEP 3 Determine mounting location of directional pulleys if they are to be installed with ALL1000RM. Directional pulleys can be used to change winch cable direction, up or down, between motor pulley and chandelier pulley. See Diagram C. Never mount directional pulleys off plane in a remote installation. This could cause the chandelier to fall, which could cause death, personal injury, and/or property damage.
STEP 6 Position ALL1000RM motor assembly where it will be mounted. Adjustments can be made loosening 3/8” channel strut bolts that hold ALL1000RM motor assembly to channel struts. Retighten channel strut bolts after adjustments are made. Confirm strut nuts are seated properly. See Diagram F. Never adjust the channel struts improperly. This could cause the chandelier to fall, which could cause death, personal injury, and/or property damage.
STEP 8 Turn off supply power before wiring ALL1000RM motor switch. Turn off motor switch in square box. Wire motor switch with 110V wiring. The 110V motor feed must be kept separate from 110V light switch leg. Keep motor and light neutrals separate. Motor neutral is white and 14 gauge. Only wire motor switch at this time. See Diagram G. Never wire the ALL1000RM improperly. Make sure electricity is turned off when installing and/or performing maintenance on the ALL1000RM.
STEP 9 Remove dust cover and remove paper tape from winch drum while keeping tension on winch cable. Never operate the ALL1000RM without tension on the cable. Never remove or tamper with the cable safety device. Never install an ALL1000RM that has the cable safety device removed or tampered with. The cable safety device consists of the limit switch and small gauge rectangular wire and is located directly in front of the winch drum.
Diagram H See STEP 12 on previous page for instruction and safety warnings before proceeding. Winch Cable Ferrule Hole Bottom Contact Plate Assembly Dowel Pin Must Be Inserted Through Nipple Hole and Winch Cable Ferrule Hole.
STEP 13 After turning off power, remove and discard existing electrical box if present in ceiling. Only use ceiling box provided with ALL1000RM. Never remove an existing ceiling box while the power is connected. Electricity could cause death, personal injury, and/or property damage. STEP 14 Cut a 4 1/2” hole in ceiling for ceiling box. If you removed an existing ceiling box, existing hole may need to be enlarged. STEP 15 Tighten temporary weight to fixture coupler on bottom contact plate.
STEP 17 Attach conduit assembly to 3/4” conduit connector mounted below chandelier pulley. Once completely inserted, tighten set screw on conduit connector. See Diagram K. Never attach or adjust the conduit assembly improperly. This could interfere with the automatic shutoff system and could cause the chandelier to fall, which could cause death, personal injury, and/or property damage. STEP 18 Attach 1/2” conduit connector on ceiling box to bottom of conduit assembly.
STEP 20 Loosely fasten chandelier pulley assembly to suitable structure using 7/16” x 4” hex tap bolts, 7/16” nylon lock nuts and 3/8” USS flat washers. See Diagram L. STEP 21 Adjust ceiling box elevation up or down to be flush with sheetrock. Use 3/32” Allen wrench on conduit coupler to loosen bottom set screw. Conduit is telescopic. The ceiling box should not touch inside of ceiling hole. Retighten bottom setscrew on conduit coupler and confirm top set screw is tight. See Diagram L.
STEP 22 Shim and adjust chandelier pulley assembly so that winch cable hangs plumb through center of hole in top contact plate on ceiling box. See Diagram M. Look up at ceiling box from floor level to verify cable is plumb. Never install the ALL1000RM where the cable is not plumb through the center of the ceiling box. This could interfere with the automatic shutoff system and could cause the chandelier to fall, which could cause death, personal injury, and/or property damage.
STEP 25 Turn off supply power before wiring ALL1000RM light switch. Turn off light switch in square box. Wire light switch with 110V wiring. The 110V light switch leg can not be used as motor feed. Keep light and motor neutrals separate. Light nuetral is white and 12 gauge. If wired properly, a dimmer may be used. Wire a two-circuit light package on seperate phases for lights (2 hots - 1 neutral). See Diagram O. Never wire the ALL1000RM improperly.
STEP 26 Run controller wire in to single gang box for Keyswtich Controller or optional SmartLift Controller. Chandelier must be visible from controller location. STEP 27 Plug controller to controller wire. Use supplied cover plate screws to attach controller to single gang box. STEP 28 Test motor and automatic shut-off system of ALL1000RM. For operation instruction, reference SmartLift Controller Guide, then follow below: Operate ALL1000RM down a few inches. Operate ALL1000RM up to CEILING POSITION.
STEP 31 Fully thread screw collar loop or threaded stem that was supplied with chandelier to 3/8 IPS fixture coupler. If chandelier was supplied with a 1/2 IPS screw collar loop, obtain 3/8 IPS x 1/2 IPS fixture coupler included in parts bag. If chandelier was supplied with a 1/4 IPS screw collar loop or threaded stem, contact Aladdin Light Lift (877) 287-4601 to obtain proper coupler. See Diagram P. Never install a chandelier on an ALL1000RM using metric threaded fittings.
STEP 34 Adjust canopy and telescopic conduit assembly so contact plates meet before the canopy touches the ceiling. See Diagram R. Never allow the chandelier canopy to make contact with the ceiling before the contact plates meet. This could interfere with the automatic shutoff system and could cause the chandelier to fall, which could cause death, personal injury, and/or property damage. STEP 35 Loosen bottom screw collar ring to allow easy wire access. See Diagram R.
STEP 38 Tighten fixture coupler set screws using supplied 3/32” Allen wrench. Fixture coupler set screws have thread lock already applied at factory. See Diagram S. STEP 39 Apply supplied liquid thread lock to all fittings including fixture coupler and screw collar loop fittings. See Diagram S. Never attach the chandelier to the ALL1000RM improperly.
STEP 41 Confirm winch cable still hangs plumb through center of hole in top contact plate on ceiling box. See STEP 22 and Diagram M. Diagram M View from Floor Level Confirm winch cable hangs plumb through center of hole in top contact plate on ceiling box. STEP 42 Operate ALL1000RM to the CEILING POSITION. Test lights and call Aladdin Light Lift (877) 287-4601 with any questions regarding installation and/or operation of ALL1000RM.
ALL1000RM TROUBLESHOOTING GUIDE TECH SUPPORT: (877) 287-4601 Monday through Friday 8:00am to 4:00pm CST I. Troubleshooting and installation must be performed by a licensed, bonded, and insured electrician. Electricity can cause death, personal injury, and/or property damage. II. To perform most troubleshooting procedures, the following tools will be needed: a. 5/16” nut driver or 5/16” socket and ratchet b. Volt Meter c. 14 AWG jumper wire III.
ALL1000RM TROUBLESHOOTING GUIDE cont. 1. Confirm ALL1000RM is at the CEILING POSITION. If not, use the controller to operate the ALL1000RM to the CEILING POSITION. Chandelier will only light at the CEILING POSITION. If operated to the CEILING POSITION and the chandelier will still not light, proceed to step 2. 2. Confirm light switch in the square box is turned on. The square box is mounted on the chassis plate of the ALL1000RM, right in front of the control board.
Warranty Agreement Aladdin Light Lift, Inc. warrants its chandelier light lift unit for one year from the date of purchase. The warranty includes all parts provided the unit is installed properly by a licensed electrician. Labor charges will be the responsibility of the purchaser. If the unit does not operate properly, the purchaser must contact a factory authorized service technician approved by Aladdin Light Lift, Inc. to determine if the unit was installed properly.
