USER MANUAL ACS-50 CONTROL PANEL ALBANY DOOR SYSTEMS 975-A Old Norcross Road Lawrenceville, GA 30045 1080 Maritime Drive Port Washington, WI 53074 262-268-9885 TEL 262-268-9895 FAX www.albanydoors.
Table of Contents ACS-50 CONTROLLER SPECIFICATIONS ...................................................................................................................................... 3 ACS-50 ELECTRICAL PRACTICES .................................................................................................................................................. 4 ACS50 Control Panel Interior (Single speed) ..................................................................................................
ACS-50 CONTROLLER SPECIFICATIONS ACS50 SPECIFICATIONS VALUES 208-240 VAC 3-PHASE SUPPLY VOLTAGE: 440-480 VAC 3-PHASE 575-600 VAC 3-PHASE MAXIMUM CURRENT: 10 AMPS TEMPERATURE, MINIMUM: -4 F, -20 C TEMPERATURE, MAXIMUM: +131 F, +55 C NEMA 1, 3R, 4, 12 AND 13 ENCLOSURE PROTECTION CLASS: NOTE: 4X STAINLESS OPTIONAL DIMENSIONS: 11.8“W X 15.75“H X 8.25“ DEEP WEIGHT: 24 LBS ALBANY DOOR SYSTEMS RAPID ROLL DRIVE UNITS 1-speed brake motor Output power Voltage Current NEMA Protection 1.
ACS-50 ELECTRICAL PRACTICES WARNING THE ACS-50 CONTROL BOX CONTAINS HIGH VOLTAGE. QUALIFIED ELECTRICAL PERSONNEL SHOULD PERFORM THE FOLLOWING PROCEDURES ONLY. WIRING AND CONTROL PANEL MOUNTING (ANCHORING) MUST MEET ALL LOCAL, STATE, FEDERAL, INTERNATIONAL, OR OTHER GOVERNMENT AGENCY CODES. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. THE CONTROL PANEL SHOULD BE MOUNTED APPROXIMATELY 48 INCHES OFF OF THE FINISHED FLOOR FOR EASE OF TROUBLESHOOTING AND SERVICE.
ACS50 Control Panel Interior (Single speed) Part # 6410T0008 -5- Revision 4.
ACS-50 Motherboard Layout The following refers to the layout of the motherboard inside the ACS 50 control box: Control Fuses, FU1 – FU6 CPU Card Slot Motherboard Voltage Selector Jumper, J2 Cycle Counter Contactor ”KM1” and ”KM2” Brake Rectifier (230VAC) Contactor ”KM3” 2- Speed Only” Panel Disconnect, Nonfused Motor lead wiring ACS50 Control Panel Interior (Two speed) Part # 6410T0008 -6- Revision 4.
Figure 7 – Single Speed Motherboard Part # 6410T0008 -7- Revision 4.
Figure 8 – Two Speed Motherboard Part # 6410T0008 -8- Revision 4.
WIRING TO PANEL Incoming Power Three Phase power coming from a FUSED DISCONNECT is wired into T1, T2, and T3. Located on the disconnect. Voltage Selector Jumper (J2) Check J2 for the proper incoming voltage level. This jumper wire comes from the motherboard and is terminated on a terminal below the control transformer. This is factory preset and should not normally need to be changed.
Table 1 - Mother Board Terminal Wiring Terminal T3, N, N U,V,W U2,V2,W2 1&2 1A & 2A 3&4 3A & 4A 5&6 5A & 6A 7&8 7A & 8A 9 & 10 12 & 13 20 21 22 23 20A 21A 22A 23A 33 33A 34 34A 35 & 36 37 & 38 45 & 46 53 & 54 55 & 56 63 & 64 70 & 71 74 75 76 77 78 79 80 80A 81 81A 82 83 Notice NOT USED Inertia Brake if applicable Electric Edge option Pneumatic Edge option See WD503-PC000 for details See WD503-PC000 for details 84 Output, 24VDC Negative Output, 24VDC Positive Optional Motor Thermal switch contact (j
ACS-50 SETTINGS AND ELECTRICAL STARTUP CPU Card Switch Settings (SW2) Rotary Selector Switch for Closing Time Automatic closing can be set from 1-60 seconds. The potentiometer (SW2) is located on the CPU-card; see Figure 12 and Table 2 for settings. Note: the SW2 in combination with the SW1 setting also has an effect on the operation sequence as shown in Table 4. Refer to Figure 12 for switch location.
Setting of Opening and Closing Functions In the table below, SW1.1 means switch position 1 on SW1 dipswitch. Likewise, SW1.2 means switch position 2 on SW1 dipswitch. Refer to Figure 12 for switch location. The greyed out section below shows the factory settings. You need to change these settings for your particular needs. Table 3– Setting of Opening and Closing Functions SW 1.1 SW 1.
Table 4 – Led Indication of the CPU Card LED # LED COLOR Wiring Terminals / Notes Function Status Open Status (MID) Status Closed 1 Yellow 3(A) & 4(A) 5(A) & 6(A) Signal Open OFF OFF OFF 2 Green 1 & 2 or 1A & 2A (Jump if not used) Signal Stop / Inertia Brake if Applicable ON ON ON 3 Yellow Signal Close OFF OFF OFF 4 Yellow 9 & 10 Limit switch “Door opened” ON OFF OFF 5 Yellow 12 & 13 Limit switch “Door closed” OFF OFF ON 6 Red 7a and 8a if pneumatic 7 and 8 if Elec
Electrical Start Up WARNING First you must determine what type of limit box you have. Consult Figures below to determine this. Figure 14 is the STROMAG limits box. Figure 15 is the TEMEC limit box. Figure 16 is the GFA limit Box.
Limit Switch Coarse Adjustment Refer to the Electrical drawing WD501-0V000 for wiring of the Temec/Ovitor limit switch. For the wiring of the Stromag Limits refer to Electrical drawing WD501-BF000. For GFA LIMIT Boxes refer to electrical drawing WD501-GF02. Warning Rotation of the open limit cam in the wrong direction or incorrect phasing may cause the bottom beam assembly to jam into the top roll. 1.
1. Be prepared to press the STOP button. (Stop on the front panel is a momentary stop only! Door can be activated by motion detector, floor loop, or any activation device) It is highly recommended that ALL automatic or remote activations be disconnected during the startup of the door. This will eliminate unwanted activations which can create startup issues. 2. Push the open impulse button. The door should open at full speed. 2.1.
Once the door has been impacted, to restore full function of the door, press the ▲ up arrow button. The door then will go to full open and reset itself close. Runtime Monitoring The controller has an internal timer to measure the door run time when opening or closing. The timer expires after the door runs continuously for 20 seconds (some doors have a 40 second EPROM). If this occurs, the door will immediately stop and the red button on the panel will be lit solid.
Pressure Switch Adjustment (if Equipped) Bump the rubber safety edge with your hand observe LED 6 (see Figure 9 for location), it should flash on briefly. If the LED does not flash, adjust the switch. The pressure switch is located on the bottom beam see Figure 19. Remove the cover of the pressure switch enclosure. Rotate the white plastic screw on the pressure switch clockwise with a small screwdriver until the LED 6 turns on.
TROUBLESHOOTING TABLE 5- Controller Faults Red Lamp + LED 20 (ON PANEL STOP BUTTON) Alarm (OUTPUT TERMS 82-84) Error Description Indication Flash ON Power on test First 3 seconds after Power on Flash ON Manual lever, Handcrank, activated LED 9 = OFF ON ON Safety edge error LED 6 = ON ON ON Photocell error LED 25 = ON OFF OFF Photocell blocked LED 7 = OFF (Photocell 1) LED 15 = OFF (Photocell 2) ON ON Thermal contact activated LED 8 = OFF; Door controller is locked ON ON Safety
A company of Albany lnternational Corp. WD501-BF002 = ACS50 1 Speed - Bonfiglioi Motor & Limit Diagram – Models 570 & 670 Part # 6410T0008 -20- Revision 4.
A company of Albany lnternational Corp. WD501-BF003 = ACS50 2 Speed - Bonfiglioli Motor & Limit Diagram - Models 570 & 670 High Part # 6410T0008 -21- Low Revision 4.
A company of Albany lnternational Corp. WD501-BF007 = ACS50 1 Speed - Bonfiglioli Motor & Limit Diagram - Model 392 Part # 6410T0008 -22- Revision 4.
A company of Albany lnternational Corp. WD501-BF006 = ACS50 1 Speed - Bonfiglioli Motor & Limit Diagram Model 230 Part # 6410T0008 -23- Revision 4.
A company of Albany lnternational Corp. WD501-BF005 = ACS50 2 Speed - Bonfiglioli Motor & Limit Diagram Model 230 High Part # 6410T0008 -24- Low Revision 4.
A company of Albany lnternational Corp. WD501-BF008 = ACS50 Bonfiglioi Motor & Limit Diagram – Model 392 Part # 6410T0008 -25- Revision 4.
A company of Albany lnternational Corp. WD501-0V000 = ACS50 Ovitor Motor & Limit Diagram Part # 6410T0008 -26- Revision 4.
A company of Albany lnternational Corp. WD501-GF002 – ACS50 GFA Operator Wiring 1-Speed Part # 6410T0008 -27- Revision 4.
A company of Albany lnternational Corp. WD501-GF001 - ACS50 GFA Operator Wiring 2-Speed High Part # 6410T0008 -28- Low Revision 4.
A company of Albany lnternational Corp. WD502-0000-1 = Door Control Wiring Electric Edge and Crash Sensor Part # 6410T0008 -29- Revision 4.
A company of Albany lnternational Corp. WD503-PC000 = Reversing Photocell Wiring Part # 6410T0008 -30- Revision 4.
A company of Albany lnternational Corp. WD504-0000 = ACS50 Actuator Options Part # 6410T0008 -31- Revision 4.
A company of Albany lnternational Corp. WD502-0000A = Interlocking two ACS50 Units Part # 6410T0008 -32- Revision 4.
ACS50 Contactless Safety Edge Wiring (if equipped) Part # 6410T0008 -33- Revision 4.
Blanking Light Curtain Photocell Wiring Part # 6410T0008 -34- Revision 4.
CONTROL PANEL REPLACEMENT PARTS PART # 4903T0001 4903T0002 4903T0003 4903T0004 4906T0016 4908T0011 4909T0001 4911T0012 4911T0013 4920T0001 4920T0002 4920T0009 980072-4019 980072-7504 980072-9500 980072-9501 980082-7505 980082-7506 4904.
NOTES: ACS-50 Control Panel Manual DOCUMENT TITLE DOCUMENT NUMBER 980076-0000 ISSUE DATE September 2009 DOOR MODEL(S) ALL ELECTRONIC FILE ACS50 Control V4.01.doc ASSEMBLY CONTROLS Part # 6410T0008 REPLACES -36- ACS50 v4.doc Revision 4.
