ALLSTAR w/ENCODER CONTROL PANEL Rapid Roll 355 RapidRoll 3000 975-A OLD NORCROSS ROAD LAWRENCEVILLE, GA 30045 (770) 338-5000 TEL (770) 338-5034 FAX (877) 925-2468 TOLL FREE Version Nov.
Table of Contents STATEMENT OF WARRANTY..................................................................................................................2 SAFETY PRACTICES ..................................................................................................................................3 INSTALLATION ...........................................................................................................................................4 Interconnection Wiring ..............................
Statement of Warranty STATEMENT OF WARRANTY ONE YEAR WARRANTY ON DOOR PANEL, MECHANICAL & ELECTRICAL COMPONENTS Albany Door Systems warrants to the original owner of the door that the door panel fabric, mechanical and electrical components will be free of defects in material and workmanship for a period of twelve (12) months from the date of shipment. Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by his warranty.
Safety Practices SAFETY PRACTICES WARNING THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING, OPERATING, OR SERVICING A HIGH-SPEED, RAPID ROLL® DOOR. FAILURE TO FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY DAMAGE, PERSONNEL BODILY INJURY, OR DEATH. 1. Do not operate a Rapid Roll® Door while you are under the influence of drugs or alcohol. 2. Do not use the door if any parts appear to be broken or damaged. 3. Stay clear of the door while it is operating. 4.
Installation INSTALLATION The following instructions are guidelines for electrically installing a generic Rapid® Roll Door with and All-Star Drive System. Actual wiring may be different based on what options; special instructions, special components, etc. were ordered with the door. Consult the electrical schematics that are supplied with the door. These should be located inside the door’s control panel. WARNING CONTROL PANEL CONTAINS HIGH VOLTAGE.
Installation Interconnection Wiring Label What Plug Location X31 X33 X35 X36 X37.1 X38.1 THERMAL SWITCH TOP OPEN PROX. PHOTOCELL RECEIVER PHOTOCELL TRANSMITTER CSE RECIEVER CSE TRANSMITTER 3 WIRE 3 WIRE 3 WIRE 3 WIRE 4 WIRE 4 WIRE BLK. WIRE MOTOR BLK.
Installation ALL-STAR™ DRIVE SYSTEM WITH ENCODER SETUP 1. Located on the side frame, pull down on the brake disengagement lever to release the brake. While the brake is released, manually move the door to the halfway point by pulling the door down. Allow brake to re-engage. CAUTION WHEN MANUALLY MOVING THE DOOR, GRAB HOLD OF THE ALUMINUM OF THE BOTTOMBEAM. DO NOT PULL ON THE YELLOW, AS IT MAY TEAR. 2. Apply power to the control panel. Check for correct line voltage at FU1, FU2, and FU3 with a voltmeter.
Installation Setting the Door Limits 1. Press the SETUP button putting the door into the setup mode. The RESET should be illuminated at this point. 2. Using the JOG SWITCH to run the door down. While the door is closing, press the RESET button when the door reaches the desired bottom limit position. This would be before the door actually stops on the ground. The PLC will set this as the doors’ bottom limit. The RESET button will go out also when you set this limit. 3.
PANDX3 = Power Wiring PART NUMBER 980076-0004 8 A Electrical Prints c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
A BPCADS = Reversing Photocell Wiring c o m p a n y o f A lb a n y ln t e r n a tio n a l C o r p .
A c o m BMDADS = Motion Detector Wiring p a n y o f A lb a n y ln t e r n a tio n a l C o r p .
Radio Receiver Wiring – RR355, RR3000 980086-4023 – Radio Receiver Wiring PART NUMBER 980076-0004 11 Version November 2006
Floor Loop Wiring – RR355, RR3000 BFL-VEK = Floor Loop Wiring PART NUMBER 980076-0004 12 Version November 2006
Pushbutton and Pull Cord Wiring – RR355, RR3000 BPBPS = Pushbutton & Pull Cord Wiring PART NUMBER 980076-0004 13 Version November 2006
A WAE35BF = Encoder and Motor Wiring c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
A WAE35 = Interconnection Wiring – Model 355 c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
A c o m AE35B = PLC Wiring – Model 355 p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
AE35B Troubleshooting Guide – Rapid Roll 355 TROUBLESHOOTING GUIDE For programs AE35B WARNING: ALL ELECTRICAL TROUBLESHOOTING OR SERVICE MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN OR SERVICE PERSON AND MUST MEET ALL APPLICABLE LOCAL, STATE, FEDERAL, AND OTHER GOVERNING AGENCY CODES. EXERCISE EXTREME CAUTION WHEN IT IS NECESSARY TO SERVICE THE CONTROL PANEL WHILE IT IS ENERGIZED. The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals AC12 & ACN.
A AE35DX = PLC Wiring – Model 355 c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
A c o m p a n y o f A lb a n y ln te r n a tio n a l C o r p .
AE35DX- Troubleshooting Guide – Rapid Roll 355 TROUBLESHOOTING GUIDE For program AE35DX WARNING:ALL ELECTRICAL TROUBLESHOOTING OR SERVICE MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN OR SERVICE PERSON AND MUST MEET ALL APPLICABLE LOCAL, STATE, FEDERAL, AND OTHER GOVERNING AGENCY CODES. EXERCISE EXTREME CAUTION WHEN IT IS NECESSARY TO SERVICE THE CONTROL PANEL WHILE IT IS ENERGIZED. The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals AC12 &ACN.
A WAE3K = Interconnect Wiring – RapidRoll 3000 c o m p a n y o f A lb a n y ln te r n a tio n a l C o r p .
A AE3KB = PLC Wiring – RapidRoll 3000 c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
AE3KB Troubleshooting Guide – RapidRoll 3000 TROUBLESHOOTING GUIDE For programs AE3KB WARNING: ALL ELECTRICAL TROUBLESHOOTING OR SERVICE MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN OR SERVICE PERSON AND MUST MEET ALL APPLICABLE LOCAL, STATE, FEDERAL, AND OTHER GOVERNING AGENCY CODES. EXERCISE EXTREME CAUTION WHEN IT IS NECESSARY TO SERVICE THE CONTROL PANEL WHILE IT IS ENERGIZED. The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals AC12 & ACN.
A AE3KDX – PLC Wiring –RapidRoll 3000 c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
A c o m p a n y o f A lb a n y ln t e r n a tio n a l C o r p .
AE3KDX Troubleshooting Guide – RapidRoll 3000 TROUBLESHOOTING GUIDE For program AE35DX WARNING:ALL ELECTRICAL TROUBLESHOOTING OR SERVICE MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN OR SERVICE PERSON AND MUST MEET ALL APPLICABLE LOCAL, STATE, FEDERAL, AND OTHER GOVERNING AGENCY CODES. EXERCISE EXTREME CAUTION WHEN IT IS NECESSARY TO SERVICE THE CONTROL PANEL WHILE IT IS ENERGIZED. The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals AC12 &ACN.
Notes Allstar with Encoder Control Panel Manual DOCUMENT TITLE 980076-0001 DOCUMENT NUMBER DOOR MODEL(S) ISSUE DATE 2002-08-01 Revised November 2006 ELECTRONIC FILE Allstar with Encoder.
