Troubleshooting guide

PART NUMBER 980076-0004 Version November 2006 4
Installation
INSTALLATION
The following instructions are guidelines for electrically installing a generic Rapid
®
Roll Door with and
All-Star Drive System. Actual wiring may be different based on what options; special instructions,
special components, etc. were ordered with the door. Consult the electrical schematics that are supplied
with the door. These should be located inside the door’s control panel.
WARNING
CONTROL PANEL CONTAINS HIGH VOLTAGE. QUALIFIED ELECTRICAL
PERSONNEL SHOULD PERFORM THE FOLLOWING PROCEDURES ONLY.
WHENEVER REMOVING POWER FROM THE CONTROL PANEL, WAIT AT LEAST 1
MINUTE PRIOR TO SERVICING TO ALLOW CAPACITORS INSIDE THE FREQUENCY
INVERTER TO DRAIN. WIRING MUST MEET ALL LOCAL, STATE, FEDERAL,
INTERNATIONAL, OR OTHER GOVERNMENT AGENCY CODES. FAILURE TO DO SO
COULD RESULT IN SERIOUS INJURY OR DEATH.
NOTE
TO AID THE WIRING AND SERVICE OF ALL ELECTRICAL CIRCUITS, TAG OR LABEL ALL
WIRE ENDS DURING THE FOLLOWING ELECTRICAL INSTALLATION. HIGH VOLTAGE
POWER LEADS TO THE DRIVE UNIT MUST BE RUN IN A SEPARATE CONDUIT FROM THE
LOW VOLTAGE CONTROL WIRES.
1. Ensure the mechanical installation of the door is complete.
2. Mount the control panel at a serviceable height on the drive side of the door.
3. Run two electrical conduits from the control panel to the drive unit. Install a suitable
junction box at the drive unit for the motor leads. RUN ENCODER WIRE IN A
SEPARATE CONDUIT! Install a separate suitable junction box for the Encoder
wiring.
4. Run conduits from the control panel to the side frame(s) to accommodate the door
jamb photocell(s) and the contactless safety edge (if supplied).
5. Install the pressure switch onto the bottom beam. Run the retractile cord to the control
panel. Secure the retractile cable (if equipped) to the drive side side frame cover using
supplied cable clamp.
6. Install all the actuators and wire according to the electrical wiring diagrams.
7.
Install a non-fused disconnect beside the control panel.
CAUTION
VERIFY ALL FIELD WIRING TO ENSURE TERMINAL CONNECTIONS ARE TIGHT AND
CORRECT. A FUSED DISCONNECT IS REQUIRED FOR EACH ALBANY DOOR AS A MEANS
OF DISCONNECTING INCOMING POWER FROM THE CONTROL PANEL. THIS
DISCONNECT IS NORMALLY SUPPLIED BY OTHERS.