PART NUMBER 980076-0001 ALLSTAR STARTUP INSTRUCTIONS ALLSTAR with ENCODER ELECTRICAL MANUAL 975-A OLD NORCROSS ROAD LAWRENCEVILLE, GA 30045 (770) 338-5000 TEL (770) 338-5034 FAX (877) 925-2468 TOLL FREE
TABLE OF CONTENTS • • • • WARRANTY SAFETY PRACTICES INSTALLATION SETUP • PRESSURE SWITCH ADJUSTMENT • MAINTENANCE RECOMMENDED CHECKLIST • ELECTRICAL SCHEMATICS AND TROUBLESHOOTING GUIDES • POWER DIAGRAMS • ENCODER WIRING • REVERSING PHOTCELL DIAGRAM • CONTACTLESS SAFETY EDGE PHOTCELL DIAGRAM • MOTION DETECTOR DIAGRAM • RADIO RECEIVER DIAGRAM • FLOOR LOOP DIAGRAM • PUSH BUTTON AND PULL CORD DIAGRAM • TROUBLESHOOTING GUIDE – PROGRAMS AEBLR, AEBQR • • • • • PLC LOGIC DIAGRAM – PROGRAM AEBLR, AEBQR TROUBLES
Albany Door Systems STATEMENT OF WARRANTY ONE YEAR WARRANTY ON DOOR PANEL, MECHANICAL & ELECTRICAL COMPONENTS Albany Door Systems warrants to the original owner of the door that the door panel fabric, mechanical and electrical components will be free of defects in material and workmanship for a period of twelve (12) months from the date of shipment. Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by his warranty.
SAFETY PRACTICES WARNING THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING, OPERATING, OR SERVICING A HIGH-SPEED, RAPID ROLL® DOOR. FAILURE TO FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY DAMAGE, PERSONNEL BODILY INJURY, OR DEATH. 1. Do not operate a Rapid Roll® Door while you are under the influence of drugs or alcohol. 2. Do not use the door if any parts appear to be broken or damaged. 3. Stay clear of the door while it is operating. 4. Keep hands and feet clear of the door at all times.
INSTALLATION The following instructions are guidelines for electrically installing a generic Rapid® Roll Door with and All★Star Drive System. Actual wiring may be different based on what options, special instructions, special components, etc. were ordered with the door. Consult the electrical schematics that are supplied with the door. These should be located inside the door’s control panel. WARNING CONTROL PANEL CONTAINS HIGH VOLTAGE.
SETUP - ALLSTAR™ DRIVE SYSTEM WITH ENCODER 1. Apply downward pressure on drive unit disengagement lever. Located on the backside of the drive unit brake unit/pulse encoder enclosure to release the brake. While the brake is released, manually move the door to the halfway point by pulling the door down. Allow brake to re-engage. CAUTION WHEN MANUALLY MOVING THE DOOR, GRAB HOLD OF THE ALUMINUM OF THE BOTTOM BEAM. DO NOT PULL ON THE YELLOW, AS IT MAY TEAR. 2. Apply power to the control panel.
5. Put the system in the setup mode by pressing the SETUP button. 6. Run the door to the halfway point using the JOG SWITCH. This time release the JOG SWITCH and allow the door to come to a complete stop. Press the RESET button to clear the setup mode. 7. Push the green actuator button. As the door cycles, observe the open and close limits. Reset limits as necessary to obtain exact desired limits (repeat steps 1-6 as necessary). Pressure Switch Adjustment 1.
Rapid Roll Door Maintenance Checklist ☼ Safety / Reversing Functions Disconnect Switch Crank Switch Photoeyes Reversing Edge Emergency Stop Warning Labels C C C/A C/A C C 220 230 ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼ Tension System Steel/Rope Cables Cable Attachment Bolts Cable Drum Spring / Spring Attachment Balance System C/L C C C C/A Control Panel Enclosure Electrical Connections Interlock Timers Warning Lights / Horns C C/A C/A C/A C/A Actuators Pushbuttons Pull Switches Radio Controls Motion Detectors Ph
Release January, 2006 9 Rev 4.0 A c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
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TROUBLESHOOTING GUIDE For programs AEBLR, AEBQR WARNING: ALL ELECTRICAL TROUBLESHOOTING OR SERVICE MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN OR SERVICE PERSON AND MUST MEET ALL APPLICABLE LOCAL, STATE, FEDERAL, AND OTHER GOVERNING AGENCY CODES. EXERCISE EXTREME CAUTION WHEN IT IS NECESSARY TO SERVICE THE CONTROL PANEL WHILE IT IS ENERGIZED. The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals L&N.
Release January, 2006 19 Rev 4.0 A c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
TROUBLESHOOTING GUIDE For program AEDXR WARNING: ALL ELECTRICAL TROUBLESHOOTING OR SERVICE MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN OR SERVICE PERSON AND MUST MEET ALL APPLICABLE LOCAL, STATE, FEDERAL, AND OTHER GOVERNING AGENCY CODES. EXERCISE EXTREME CAUTION WHEN IT IS NECESSARY TO SERVICE THE CONTROL PANEL WHILE IT IS ENERGIZED. The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals L&N.
Release January, 2006 21 Rev 4.0 A c o m p a n y o f A lb a n y ln t e r n a tio n a l C o r p .
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JUMPER NUMBER JUMPER FUNCTION /FIELD DEVICE BEING BYPASSED PLC AND ALLSTAR CONTROL PANEL JUMPER DEFAULT SETTINGS BY DOOR MODEL CONTROL PANEL TERMINAL NUMBERS MODELS 230, 570, 670 W ALLSTAR LIMITS Crank/Hoist Thermal Jumper1Crank/Hoist Jumper2 XC0, XC1 XC0, XC1 XC0, XC1 Disengagement/Inertial Brake Jumper3 XC2, XC3 XC2, XC3 XC2, XC3 XC2, XC3 Panel E-Stop Field E-Stop1 Field E-Stop2 Spare1 Spare2 Jumper4 Jumper5 Jumper6 Jumper7 Jumper7B XC4, XC5 XC5, XC6 XC6, XC7 XC7, XR1 XC4, XC5 XC5, XC6 XC
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RAPID RESET OPTION The new accelerometer switch is a vibration switch calibrated to trip when a lateral impact on the beam causes a momentary force of acceleration on the bottom beam exceeding 1G. Because of the momentary nature of this switch, it cannot detect the final condition of the door fabric after impact. Due to the nature of the mechanical design, it is critical that the door not be electrically operated until the door blade is completely restored.
Notes: DOCUMENT TITLE DOCUMENT NUMBER Allstar with Encoder Control Panel Manual 980076-0001 DOOR MODEL(S) ISSUE DATE 2006-01-13 ELECTRONIC FILE Allstar with EncoderV4.DOC ASSEMBLY CONTROLS REPLACES ORIGINATOR Rick Walton MANAGER APPROVAL/DATE Release January, 2006 27 Allstar Electrical Manual Encoder V2.5 Rev 4.
