PN: 6410T0021 Version F Rev: 03-13-2014 Albany UltraFabric Mechanical Installation and Owner’s Manual Doors are Ultra-Tough, Ultra-Reliable, and Ultra-Affordable. ASSA ABLOY Entrance Systems Albany High Performance Door Solutions 975A Old Norcross Road Lawrenceville, GA 30046 Tel: (770) 338-5000 Fax: (770) 388-5024 www.assaabloyentrance.
INTRODUCTION The contents of this manual are designed to help you operate and maintain Albany UltraLite™, UltraFast™, UltraCool™, and UltraFreeze™ high speed doors. DO NOT operate or perform maintenance on the high speed door unless you have read through the instructions in this manual. The safety alert symbol is used to identify safety information about hazards that can result in personal injury.
DOOR INSTALLATION TOOLS AND MATERIALS REQUIRED Personnel Two people to install the door One person qualified to operate forklift, hoist, or crane One electrician to install and connect the control panel and all electrical wiring Improper installation of anchoring devices or installation into aged or unsound concrete block, or other wall material may result in premature wear, product failure, property damage, or serious personal injury.
WALL ANCHORING GUIDE Albany Doors does not supply hardware for mounting the door to the wall. Use proper hardware best suited for each particular door installation. Some examples are shown below. It is the responsibility of the door owner to ensure that the wall material is strong enough to support the forces of the door and all anchoring hardware.
INSTALLATION REFERENCE MARKS 1. Measure from the inside of the left door jamb to the inside of the right door jamb and place a mark on the floor on the door opening centerline. 2. Reference the door’s documentation and place two marks on the floor at DoorWidth 3 4" 2 to the left and to the right of the door opening centerline. 3. Measure the distance between the two new marks. The correct distance should be DoorWidth + 1.
MOUNTING THE DOOR ASSEMBLY (optional methods shown) ASSEMBLE ON FLOOR ASSEMBLE ON WALL 1. Lay the head assembly on its back on the floor in a clean area in front of the door opening. 2. Remove the bolts securing the yellow front columns to the side columns. Remove and set the yellow front columns off to the side. 3. Position each side column in line with the mounting brackets on the head assembly. 4. Slide the side columns onto the head assembly.
ASSEMBLE ON FLOOR (continued…) ASSEMBLE ON WALL (continued…) 8. Align the base of each side column with the markings place on the floor earlier and bring the columns into plumb. 9. Mark the locations of the mounting holes (4 per side column). Prepare the holes and anchor as needed. 10. Loosely install the anchors, recheck for plumb, and tighten the anchors. 6. Position the head assembly over the side columns with the mounting brackets in line with the side columns and carefully lower it into place. 7.
MOUNTING THE DOOR ASSEMBLY (continued…) 11. The photo safety cables are marked and bundled on top of the head assembly at the junction box. Route the light curtain cables through the holes located at the rear bottom of the mounting brackets as shown. 12. Secure the cables to the sides of the columns using the clips supplied and plug them into the appropriate photo device mounted in the column—note the matching cable markings. Ensure that all loose slack in the cables is removed.
MOUNTING ULTRALITE AND LOW PROFILE DOORS 1. Lay the head assembly on its back on the floor in a clean area in front of the door opening. 2. Slide each side column onto the head assembly. Install the two 1/2” flat washers, lock washers, and 1/2”x1” bolts in each bracket. 3. Using a safe lifting device, carefully lift the entire door assembly up to a vertical position against the door jambs. The head assembly is heavy. Use proper lifting devices and techniques to securely and safely lift the head assembly.
HOOD MOUNTING FOR ULTRAFAST DOORS Align the manufactured pre-drilled holes in the hood spreader with the slant brackets and fasten using self – tapping screws. Verify motor clearance by aligning the hood spreader and brackets on the header. After verifying clearance, fasten the brackets to the header using self – tapping screws.
HOOD MOUNTING FOR ULTRAFAST DOORS ( continued….
HOOD MOUNTING FOR ULTRALITE AND LOW PROFILE DOORS Mark a level horizontal line on the wall 18” above door opening. Space brackets evenly across door opening at marked height. Leave a 12” gap between Z-brackets near centerline of door.
HOOD MOUNTING FOR ULTRALITE AND LOW PROFILE DOORS ( continued…. ) Permanently attach Z-brackets to wall placing the bottom of the brackets on the placement line. Assemble hood using self-threading screws as shown in the exploded views on next page. Hang the hood assembly on the mounting brackets and secure.
HOOD MOUNTING FOR ULTRALITE AND LOW PROFILE DOORS ( continued….
Installing Manual Hoist Brake Release—Optional equipment Doors equipped with a manual chain hoist will require the installation of a mechanical brake release rod that when actuated will pull down on the manual brake release rod of the motor so that hoisting the door can be performed without having to drive thru the brake of the motor. Install the ‘Z’ bracket to chain hoist housing. Use the nut and bolt to secure bracket to housing.
Fasten the 8-32 nut to bolt to secure hose clamp to ’Z’ bracket. T-handle must be in the fully retracted position during the install and mounting process. Verify the brake release arm is in the ‘Disengaged’ or upper position. Install cable clamp to the exposed end of brake release cable and tighten the two nuts to secure clamp. The T-handle mounting bracket can now be wall mount to desired height.
MOUNTING THE CHAIN HOIST— UltraDock or non-motorized doors The fabric panel of the head assembly must remain strapped to itself until the chain hoist assembly is fully installed with the roller chain taught and the hand chain properly secured to the wall. Failure to properly secure the head assembly could result in serious injury. 1. Remove the roller chain from its packaging and hang it over the large sprocket installed on the drum shaft. 2.
MOUNTING THE DEFROST SYSTEM 1. Lay the components of the defrost system on a clean area in front of the opening on the side of the wall to be installed. When lifting the defrost assembly, position the lifting straps to balance the assembly. 2. Measure and mark the wall for the location of the mounting brackets as shown above Mark a vertical line 21” out from the door jamb on the drive side of the door. Mark a vertical line 12” out from the door jamb on the non-drive side.
MOUNTING THE DEFROST SYSTEM (continued…) The blower assembly is heavy. Use proper lifting devices and techniques to securely and safely lift the assembly. Failure to properly secure the head assembly could result in death or serious injury. ASSEMBLING IR HEAT LAMPS If the door was ordered with IR Lamps for the optional UltraDefrost system, the following steps must be taken at this point in the installation process: 1. Remove the end cover plates from the lamp fixture 2.
Periodic Maintenance Albany Door Systems high speed doors are engineered for low maintenance operation. The door should be visually inspected daily for wear and tear, and operated to verify functions. Quarterly maintenance should be performed to clean components and to check all safety functions and check for mechanical and electrical integrity. Daily Inspection 1. Inspect the door fabric for wear or damage. 2. Operate the door through several openings and closings.
Periodic Maintenance Continued… Quarterly Inspection 1. Perform daily inspection. 2. Check all mounting hardware and verify that all nuts and bolts are tight. Hardware includes: wall anchors, cover hardware, motor mounting hardware, and bearing bolt nuts. 3. Check the break away function by performing the following steps: 4. Stop the door so the bottom rail is between waist and chest high. Push the bottom bar out of one of the side columns.
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PART # DESCRIPTION 000804 Manual Chain Hoist Assembly 000823 Drum sprocket #40 Chain 60 tooth 1.125" bore 001373 Shaft collar 1.125"ID x 0.5" 001374 #40 Chain 48' Length 001375 Key Stock 1/4" x 5/16" Zinc Plated Undersized 001376 Split bushing 1.125"ID x 1.25"OD x 3" 001175 Viscous Spped governor 1.
Installation Checklist Please fill out below and return to Albany Door Systems Customer: Installation Date(s): Location: Door Serial #(‘s): Contact: Contact Phone #: Install Company: Contact & Phone #: Mechanical Installation (All Doors): Yes No If No, what type of anchors were used? Is the door roll and rear spreader level? Are the side columns plumb? Does the door have counterweights? If Yes, are the straps routed properly? Is the door caulked or sealed to the wall? A
Electrical Installation: No Yes No Were the factory supplied cables (motor, encoder & 7 – wire) cables long enough? If No, which cables were too short? If No, was Albany Customer Support contacted and new cables sent? Were the schematics easy to read for electrical hook-up? What type of conduit was used to route the cables to the door? Is the conduit routed to the bottom of the control box? If “No” did the customer approve this? If “No,” why? If “Yes,” who was the cust
