P/N:001449 Rev: 4/22/2010 Version 4.2 UltraTough M&I OWNERS MANUAL Doors are UltraRugged, UltraReliable, UltraAffordable. Albany Door Systems - A Company of Albany International Corp. All Rights Reserved 1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046 262-268-9885 www.albanydoors.
STATEMENT OF WARRANTY UltraTough M&I, UltraBig M&I, PosiDrive M&I High Speed Doors EXCLUSIVE LIFETIME SBR FABRIC WARRANTY Albany Door Systems warrants to the original owner of the door that the styrene-butadiene rubber (SBR) fabric door panel (curtain) will be free of defects in materials and workmanship for the lifetime of the door. Door panels (curtains) made of EPDM are warranted for a period of five (5) years.
High Speed Doors Operation TABLE OF CONTENTS Introduction 3 Product Description 4 Safety Advice 5 Service & Repair 7 Troubleshooting 14 Drawings 19 Mechanical Procedures 23 Maintenance 31 ALBANY DOOR SYSTEMS CONTACT INFORMATION Port Washington, WI 1080 Maritime Drive, Port Washington, WI 53074 Phone: 262-268-9885 Fax: 262-268-9895 Technical Support: 262-268-9885 service@albanydoors.com www.albanydoors.com / support@albint.
INTRODUCTION The contents of this manual are designed to help you operate and maintain Albany UltraTough™ high speed doors. DO NOT operate or perform maintenance on the high speed door unless you have read through the instructions in this manual. The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the safety alert symbol to indicate the likelihood and the potential severity of injury.
High Speed Doors Operation Product description Function and design of this door The model Re-Coil-Away is a vertically opening door. Principle The door assembly consists of left and right side frames and a header assembly. The header assembly contains the curtain and the drive system already attached. The bottom beam is already attached to the curtain. Door comes standard with a balance system and also available as an unbalanced option.
Technical Data Door principle: Running direction: Fitting position: Drive: Electric Power: Maximum Horse power: Control unit options: Control voltage Motor protection category: Door frame: Curtain: Roll door Vertical External door (also applicable as interior door) 24‟ wide x 27‟ high 48 inches per second @ 8 feet (Depends on door size) 24 inches per second @ 8 feet (Depends on door size) Interior or external mounting Electrical 240VAC, 440VAC, 575VAC 2.7 H.P.
High Speed Doors Operation Responsibilities of the operator The Albany Re-Coil-Away door is designed and manufactured under consideration of safety technical specifications. This meets the highest standard of safety. However, this safety can only be reached in operational practice if all necessary measures are met. It is the duty of the operator of such door system to ensure all these measures and check it‟s status. Please read the operation manual carefully and keep it in a safe place.
Service & Repair Customer Service In case of door maintenance/malfunctions or repair work, please contact the supplier or the manufacturer. Address of Customer Services Department 1080 Maritime Drive, Port Washington, WI 53074 Phone: 262-268-9885 Fax: 262-268-9895 Technical Support: 262-268-9885 service@albanydoors.com www.albanydoors.com / support@albint.
Inertia Brake GFA FG220-15-60 High Speed Doors Operation Lock-Out Tag-out all electrical power supplied to the door before making any electrical installations or connections. Also Lock-out Tag-out any equipment near the installation site if that equipment may be inadvertently operated into the area used to assemble and install the door. Failure to properly deenergize electrical circuits and disable equipment during installation and/or maintenance could result in death or serious injury. Rev.
Activation - Repair - Replacement 9 Manual #001449 Version 4.
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The picture shows all the parts that are included in the dampening plate repair kit. Situation B described in the previous pages would be the only time that a repair kit would be needed. 6622T0023 Dampening plate repair kit 13 Manual #001449 Version 4.
High Speed Doors Operation Troubleshooting How to Wedge a Curtain Why would a curtain need a wedge? A wedge is used to correct uneven curtain build, which can be evidenced by the following symptoms: (a) Bottom bar tracks to either right or left thereby causing it to jam against the guide, (b) Bottom bar becomes out-of-level when door is in the open position, (c) Curtain tends to 'cone' in one direction on the barrel, as the door is rolling up.
Removal and Re-installation of curtain in guides 1. Unbolt the hinged front guide plates of both the left and right guides. Swing the front guide plates open and place them to the side. 1 In the event that only the upper portion is hinged, raise the curtain and bottom bar until the bottom bar front angle is just below the open hinged portion. Then, lift the curtain one end at a time, out of the guides and set it outside the front guide plates.
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Maintenance Schedule Due to the unique design features of your new "RE-COIL-AWAY", the need for continual maintenance normally associated with conventional door systems (i.e.: guide rollers, hinges, door track, etc.) is virtually eliminated. The limited maintenance procedures listed below, when completed as indicated, will assure many years of trouble-free operation.
High Speed Doors Operation Gearbox The gear construction is maintenance-free and has lifetime lubrication. (The output shaft should be kept rust free.
M&I Re-Coil-Away Architectural Over 12’ x 12’ (Balanced) 19 Manual #001449 Version 4.
High Speed Doors Operation M&I Re-Coil-Away Architectural Up To 12’ x 12’ (Balanced) Rev.
M&I Re-Coil-Away Architectural Over 12’ x 12’ (Unbalanced) 21 Manual #001449 Version 4.
High Speed Doors Operation M&I Re-Coil-Away Architectural Up to 12’ x 12’ (Unbalanced) Rev.
M&I Re-Coil-Away XL Architectural Over 24’ x 27’ 23 Manual #001449 Version 4.
High Speed Doors Operation Albany Re-Coil-Away Door Mechanical Procedures TRAVELLING WINDBAR ASSEMBLY This is an optional accessory item which may not be applicable to model ordered.
STEP 1 Note: If your door was supplied from the factory with a Traveling Windbar, proceed directly to Step 2. With the door in the closed position, disconnect the power supply. Determine dimension “A” and “B” from the chart and measure the drive barrel to the required locations. From these locations, move to the closest center between curtain fasteners and mark the barrel 2” from the curtain edge. Drill a Æ 5/16” and tap 3/8 – 16 into the drive barrel at all locations.
High Speed Doors Operation TRAVELLING WINDBAR ASSEMBLY – WINDBAR TRACK (Jamb-Mount) STEP 2 – ALL JAMB-MOUNTED WINDBARS Fasten one (1) windbar track bracket to each hole provided in the two (2) windbar tracks. Orient the windbar track bracket with the slot protruding beyond the track edge opposite the curve. Fasten the bracket to the track using one (1) 3/8 – 16 NC x 5/8” long BHCS per bracket. With the door in the open position, disconnect the power supply.
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TRAVELLING WINDBAR ASSEMBLY – WINDBAR TUBE INSTALLATION STEP 3 - FOR 4” OR 4-1/2” DIAMETER WINDBARS Determine dimensions “C” and “D” from the chart and mark the lintel (jamb mount) or the spreader bar (guide mount) at these dimensions from the outside of the end plates. If installing a jamb-mounted windbar, weld a lintel bracket at each mark on the lintel, 6” from the curtain.
High Speed Doors Operation TRAVELLING WINDBAR ASSEMBLY WINDBAR TUBE INSTALLATION STEP 4 (FOR 6-5/8” OR 8-5/8” DIAMETER WINDBARS) With the door in the closed position, disconnect the power supply. Insert a roller wheel into each end of the windbar tube. Lift the windbar into the bottom of the tracks. Insert one stop bolt (3/8-16NC x 3-1/2” LG HHCS) into the holes at the bottom of each track and secure with 3/8-16NC hex nuts.
TRAVELLING WINDBAR ASSEMBLY WINDBAR TUBE INSTALLATION STEP 4 (FOR 4” OR 4-1/2” WINDBARS) With the door in the closed position, disconnect the power supply. *Note: Roller wheels may come factory-installed in windbar tube. Insert a roller wheel into each end of the windbar tube. “Snuggly” install a set screw and nut (nut supplied as a spacer) in both ends of the windbar tube (do not over-tighten). With set screws in place, the roller wheels will extend and retract without separating from the windbar tube.
High Speed Doors Operation Periodic Maintenance Albany Door Systems high speed doors are engineered for low maintenance operation. The door should be visually inspected daily for wear and tear, and operated to verify functions. Quarterly maintenance should be performed to clean components and to check all safety functions and check for mechanical and electrical integrity. Daily Inspection 1. Inspect the door fabric for wear or damage. 2. Operate the door through several openings and closings.
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved 1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046 262-268-9885 www.albanydoors.
