Instruction Manual

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NeoCor

Installation Instructions

PARTS INCLUDED:

TOOLS NEEDED:

Cam Rollers

V-cam Bearings

Doors

#8 x

1/2” Screws

1/4”-20 x 2”

Bolts

Lock Washers

Marker / Center Punch

Drill with 5/16” , 5/32“, & 3/8” Bits

Adjustable Wrenches

Flat-head Screwdriver

Step Stool or Ladder

Tape Measure

Utility Knife

KIT CONTENTS

[1] V-Cam Top Bearing [1] Jamb Guard

[1] Cam Roller

[1] Door Panel

[4]

#8 x 1/2” Screws

[1]

1/4”-20 x 2” Bolt

[2]

Jamb Nuts

[6]

Lock Washers

Bottom Bearings

3/8” - 16 Thread Tap

Jambguards

[1] Bottom Bearing

[6]

3/8”-16 x 7/8” Bolts

[1] Bottom Hinge Cover

[1] Top Hinge Cover

3/8”-16 x 7/8” Bolts

All quantities shown for single door only. For bi-parting applications, multiply all quantities by 2.

Jamb Nuts

#8 x 3/4” Screws

#8 x

3/4” Screws

[10]

Summary of content (5 pages)

PAGE 1
NeoCor TM PARTS INCLUDED: KIT CONTENTS Installation Instructions TOOLS NEEDED: V-cam Bearings Cam Rollers Bottom Bearings Doors Jambguards #8 x 1/2 ” Screws 1/4”-20 x 2” Bolts 3/8”-16 x 7/8” Bolts #8 x 3/4” Screws Lock Washers Jamb Nuts Marker / Center Punch Drill with 5/16” ,5/32“, & 3/8” Bits 3/8” - 16 Thread Tap Adjustable Wrenches Flat-head Screwdriver Step Stool or Ladder Tape Measure Utility Knife All quantities shown for single door only.
PAGE 2
IMPORTANT: Header is Level Top pilot holes for V-Cam bearing should be drilled 2” from top of door frame Attach Top Mounting Angle Pilot holes for lower bearing should be drilled 13.25” from floor. Jamb is Plumb Center Plumb Line on Jamb Attach Jamb Guard Fig. 1 Step 1 Doorway Preparation 1.1 Inspect. If carton or doors are damaged from shipping (bent shaft, etc.), note of carrier delivery ticket and contact factory if needed. 1.2 Make sure door opening is square and plumb (measure diagonals).
PAGE 3
Pivot Door Into Place over Mounting Holes Cam Roller Set Screw Insert Pivot Pin Fig. 2 Fig. 4 V Cam Bearing Step 2 Bottom Bearing 2.1 Attach the bottom bearing to the jamb with one 3/8” 16 x 7/8” bolt and lock washer, hand tighten (Fig. 3). 2.2 Make sure the top V cam is placed on the top shaft and the cam roller is attached to the top shaft (Fig. 2). The cam roller should be securely attached to the shaft with the allen head set screw that is already installed in the cam roller. 2.
PAGE 4
Step 3 Adjustments and Final Assembly 3.1 Check the door for correct vertical position by making sure that the door seals against the top of the jamb and also at the floor in the closed position. If the door has been installed too high or too low, slightly loosen the setscrew in the cam roller. Move the cam roller lower or higher on the shaft to position the door so that a full seal is attained, then retighten the setscrew at the new position. 3.
PAGE 5
13 1/4" BOTTOM OF DOOR OPENING  