3500WATT GENERATO
3.5KWGenerator Tableof Contents Topic Page Safety Guidelines - Definitions 3 General Precautions 4 Specifications 13 General Parts List 14 Engine Parts List 17 Installation 21 Operation 23 Inspection, Cleaning, and Maintenance 27 Compliance 29 Limited Warranty 30 WARNING! READAND UNDERSTAND ALL SAFETYPRECAUTIONSIN THISMANUALBEFOREOPERATING.FAILURETOCOMPLYWITH INSTRUCTIONSIN THISMANUALCOULDRESULTIN PERSONAL INJURY,PROPERTYDAMAGE,AND/OR VOIDINGOF YOUR WARRANTY.
Owner'sManual Safety Guidelines- Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. WARNING! WARNINGSINDICATEA CERTAINTYORSTRONG POSSIBILITYOF PERSONALINJURYOR DEATHIF INSTRUCTIONS ARE NOTFOLLOWED.
3.5KWGenerator General Precautions WARNING! FAILURETOFOLLOWTHESEINSTRUCTIONSCAN RESULTIN SEVEREINJURYORDEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON. CarbonMonoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area.
Owner'sManual General Precautions(cont'd) Gasolineand Oil (cont'd) • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. Do not refill the fuel tank while the engine is running or while the engine is still hot.
3.5KWGenerator General Precautions(cont'd) WorkArea Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Owner'sManual General Precautions(cont'd) ElectricalSafety(cont'd) All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
3.5KWGenerator General Precautions(cont'd) PersonalSafety(cont'd) • Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect the spark plug wWire when not in use. Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Use safety equipment. Always wear eye protection.
Owner'sManual General Precautions(cont'd) Servicing • Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All Power America immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual.
3.5KWGenerator General Precautions(cont'd) Installation(cont'd) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. The generator weighs 1121bs.Two or more people should assist when moving or lifting this product. Never lift the Generator using the engine or alternator lifting lugs. Connect lifting equipment to the Frame of the generator.
Owner'sManual General Precautions(cont'd) Mechanical(cont'd) • Do not operate the generator with safety guards removed. While the Generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly. Keep access doors on enclosures closed and locked when access is not required.
3.5KWGenerator General Precautions(cont'd) ExtensionCord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0'-50' 50'-100' 100'-150' 150'-200' 0-5 16 16 12 12 5.1 -8 16 14 10 - 8.1 - 12 14 12 12 10 10 10 12.
Owner'sManual Specifications AC electrical Current output 10/120VAC @ 27.5A, 60Hz Continuous/rated wattage 3,000 Peak wattage 3,500 Outlet two 110/120 VAC, 3-prong grounded DC electrical Gasoline Current output 12VDC @ 10A Horsepower 6.5 Type 4-cycle OHV air-cooled recoil start Displacement 196cc Oil capacity 0.63 quart (0.6 liter) EPA approved yes Type unleaded gasoline Capacity 3.96 gallons (15 liters) Running time 7.8 hours (approx.
3.5KWGenerator General Parts Listing ® ® ® @ ® This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements.
Owner'sManual General Parts Listing(cont'd) # Item Qty. # Item Qty.
3.5KWGenerator General Parts Listing(cont'd) # Item Qty. # Item Qty.
Owner'sManual EngineParts Listing This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as individual re )lacements.
3.5KWGenerator EngineParts Listing(cont'd) # Item Qty. # Item Qty.
Owner'sManual EngineParts Listing(cont'd) # Item Qty. # Item Qty. 27 Exhaust Pipe Stud 2 42 Starting Case Assy.
3.5KWGenerator EngineParts Listing(cont'd) # Item Qty. # Item Qty. 59 Plug M10x15 2 71 Camshaft Assy.
Owner'sManual Installation ® Note: Prior to powering tools and equipment, make sure the generator's rated voltage, wattage, and amperage capacity (115V-20AMPs) is adequate to supply all electrical loads that the un# will power. If powering exceeds the generator's capacity, # may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. Electrical and other permits may be required for the installation of emergency power systems.
3.5KWGenerator Installation(cont'd) Supportand Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8" diameter expansion anchor bolts (not supplied). Grounding electrician perform this procedure.
Owner'sManual Operation ® Note: The parts fistings above are helpful for locating the controls mentioned below. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH APPROXIMA TEL Y ¾ (0.63) QUART OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREWAND REMOVE THE ENGINE'S OIL DIPSTICK L OCA TED A T THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE'S CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK.
3.5KWGenerator Operation(cont'd) Starting 1 Make sure the electrical powered tools/equipment that will be used are not plugged into the generator while the engine is started. 2 Turn the 120 volt AC circuit breaker to its "ON" position. 3 Open the fuel valve (40). _ 4 Close the choke lever (21A) to about 1/8" clearance. 5 Turn the engine power switch (2) to its "ON" position. 6 Hold the start handle (41A)loosely and pull it slowly several times to allow the gasoline to flow into the engine's carburetor.
Owner'sManual Operation(cont'd) Powering120VoltAC ToolsAnd Equipment: Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (110/120VAC @ 27.5 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
3.5KWGenerator Operation(cont'd) Powering12Volt DC toolsAnd Equipment: Prior to powering a tool or equipment, make sure the generator's rated voltage, and amperage capacity (12VDC @ 10 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2 Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
Owner'sManual Inspection,Cleaning,and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS "OFF" POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. Before each use, inspect the generator.
3.5KWGenerator Inspection,Cleaning,and Maintenance • Spark arrestor maintenance: 1) unscrew screw from the end of muffler. 2) Remove the spark arrestor. 3) Use a wire brush to remove carbon deposits from spark arrestor screen • If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. • The spark arrestor must be serviced every 100 hours to maintain its efficiency. 4) Reinstall spark arrestor.
Owner'sManual Compliance UNITED STATES ENVIRONMENTAL PROTECTION AGENCY, WASHINGTON, DC 20460 2004 Model Year Certificate of Conformity • • Manufacturer: Jiangsu Jiangdong Group Co. Ltd. Certificate Number: JDG-NRSI-04-01 • Effective Date: 2/10/2004 • Date Issued: 2/10/2004 Merrylin Zaw-Mon, Director, Certification and Compliance Division, Office of Transportation and Air Quality. Pursuant to Section 213 of Clean Air Act (42 U.S.C.
Owner's Manual Limited Warranty All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free froln defects in material and worklnanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
3.5KW Generator Limited Warranty THIS WARRANTY (cont'd) DOES NOT COVER: Merchandise sold as reconditioned, display models.
