DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO. · NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
24 27 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. ALL POWER AMERICA WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
Owner’s Manual Limited Warranty All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
6000W Generator Limited Warranty (cont’d) THIS WARRANTY DOES NOT COVER: • Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use.
6000W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. • Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. • Do not refill the fuel tank while the engine is running or while the engine is still hot.
6000W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. • The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
6000W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. • Do not overreach. Keep proper footing and balance at all times. • Use safety equipment. Always wear eye protection.
Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All Power America immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual.
6000W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 189 lbs. Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs.
Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly. • Keep access doors on enclosures closed and locked when access is not required.
6000W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include: 1) 1 Handle with bolt and bracket 2) 1 Handle Retainer Bracket with Bolt 3) 6 (six) 8mm bolts, (6mm x 1.
Owner’s Manual
6000W Generator Assembly Wheel Kit Installation 1 Start by installing the rubber floor mounts onto the support leg as shown. Note: The leg should be installed on the same side as the pull handle. 2 Here is the hardware required to install the support leg. Place a block of wood under the generator so that you don’t have to hold it up while trying to install the leg. Place the support leg under the frame. Push the bolt thru the frame and thru the leg. Thread a nut onto the bolt. Tighten with a wrench.
Owner’s Manual Operation Fuel tank Control Panel Fuel Switch Pull Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK.
Owner’s Manual Operation (cont’d) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120V AC @ 42 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Fuel Sediment Cup Cleaning Fuel sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve to the OFF positioin. Remove the sediment cup and O-ring. 2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent. 3. Reinstal O-ring and sediment cup. 4. Turn the fuel valve ON and check for leaks.
Owner’s Manual Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 4.
6000W Generator Air Cleaner Service (cont’d) Maintenance Schedule REGULAR SERVICE PER IOD ITEM Engine Oil Annually Check Level Change Oil Air Filter Pre-cleaner Clean Spark Arrester Check Spark Plug Every Every Every Every 25 Hours 50 Hours 8 Hours 5 Hours or Each use or Annually or Annually 100 Hours First Replace Check-adjust Replace Finger Guard Clean Sediment Cup Clean Area Around Muffler And Controls Clean After every 300 Hrs.
Owner’s Manual 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. WARING Gasoline is extremely flammable and is explosive under certain conditions perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure. 2. Change the engine oil. 3. Remove the spark plug and pour about a tablespoon of clean engine oil into the reinstall the spark plug. 4.
6000W Generator Installation (cont’d) Electrical and other permits may be required for the installation of emergency power systems. Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors. WARNING! THE GENERATOR WEIGHS APPROXIMATELY 189 POUNDS. USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR.
Owner’s Manual Specifications AC electrical Current Output 120V/240V AC @ 42/21A 60Hz Continuous/rated Wattage 5,000 Peak Wattage 6,000 Two 120V outlets One 120V twist-lock outlet One 120/240V AC twist-lock outlet Outlet DC electrical 12 V 8.3 A Gasoline engine Type 4-cycle OHV air-cooled recoil start Displacement 291cc Oil capacity 1.16 quart (1.1 liter) EPA approved yes Fuel Type Unleaded gasoline Capacity 6.6 gallons (25 liters) Running time 9 hours (approx.
6000W Generator Cylinder head system assy. APA Part No. De scription Engine APG3009N-A-01-JD HEAD COVER COMP.
6000W Generator Cylinder barrel APA Part No. Description Engine APG3009N-B-01-JD FLANGE BOLT (M6X 14) JF240 APG3009N-B-02-JD OIL LEVEL SWITCH ASSY JF240 APG3009N-B-03-JD O-RING (14mm) JF240 APG3009N-B-04-JD FLANGE NUT (MIO) JF240 APG3009N-B-05-JD CRANK CASE JF290 APG3009N-B-06-JD BALL BEARING (6206) JF240 APG3009N-B-07-JD WASHER( ø8.
6000W Generator Crankcase cover system assy. APA Part No.
6000W Generator Crankshaft assy. APA Part No.
6000W Generator Piston & Connecting Rod Assy. APA Part No.
6000W Generator Recoil Starter Assy. APA Part No. Description Engine APG3009N-F-01-JD PIVOT ADJUSTING NUT JF240 APG3009N-F-02-JD ROCKER ARM PIVOT JF240 APG3009N-F-03-JD ROCKER ARM JF240 APG3009N-F-04-JD PIVOT BOLT (M8) JF240 APG3009N-F-05-JD PUSH ROD GUIDE PLATE JF240 APG3009N-F-06-JD ROD PUSH JF270 APG3009N-F-07-JD VALVE LIFTER JF270 APG3009N-F-08-JD CAMSHAFT JF270 APG3009N-F-09-JD VALVE ROTATOR JF240 APG3009N-F-10-JD EX.
6000W Generator Recoil Starter Assy. 1 APA Part No. Description Engine APG3009N-G-01-JD RECOIL STARTER ASSY. JF240N APG3009N-G-02-JD SETTING SCREW JF240 APG3009N-G-03-JD SPRING RETAINER JF240 APG3009N-G-04-JD PLATEN SPRING JF240 APG3009N-G-05-JD STARTER DETENT JF240 APG3009N-G-06-JD DETENT SPRING JF240 APG3009N-G-07-JD RECOIL STARTER REEL JF240 APG3009N-G-08-JD START RETURN SPRING JF240 APG3009N-G-09-JD RECOIL STARTER CASE COMP.
6000W Generator Fan Cover Assy. APA Part No. Description Engine APG3009N-H-01-JD SHROUD JF240 APG3009N-H-02-JD FLANGE BOLT (M6 X 14) JF240 APG3009N-H-03-JD FAN COVER COMP.
6000W Generator Carburetor Assy. APA Part No. Description Engine APG3009N-I-01-JD TUBE CLIP(Ø8) JF240 APG3009N-I-02-JD TUBE A (Ø4.5x8.
6000W Generator Flywheel Assy. 5 2 4 3 J APA Part No.
6000W Generator Ignition System Assy. APA Part No.
6000W Generator Control Assy. APA Part No. Description Engine APG3009N-M-01-JD CONTROL ASSY. JF240 APG3009N-M-02-JD CONTROL BASE COMP.
6000W Generator Muffler Assy. 13 3 13 14 4 15 17 16 N APA Part No. Description APG3009N-N-01-JD FLANGE BOLT (M8 X 16) APG3009N-N-02-JD FLANGE BOLT (M6 X 12) APG3009N-N-03-JD MUFFLER STAY COMP APG3009N-N-04-JD MUFFLER PROTECTOR SEAL APG3009N-N-05-JD MUFFLER SIDE PROTECTOR APG3009N-N-06-JD MUFF. INNER PROTECTOR COMP APG3009N-N-07-JD MUFFLER COMP APG3009N-N-08-JD MUFF. OUTER PROTECTOR COMP APG3009N-N-09-JD EX.
6000W Generator Air Cleaner O APA Part No.
6000W Generator Fuel Tank Assy. P APA Part No.
6000W Generator Control Box Assy. Q APA Part No.
6000W Generator Frame Comp Assy. 13 10 R APA Part No.
6000W Generator Generator S APA Part No. Description APG3009N-S-01-JD STATOR COVER APG3009N-S-02-JD STATORASSY APG3009N-S-03-JD COOLING FAN APG3009N-S-04-JD BRUSH ASSY APG3009N-S-05-JD TAPPING SCREW APG3009N-S-06-JD RR HOUSING APG3009N-S-07-JD PAN SCREW APG3009N-S-08-JD FLANGE BOLT (M6X 179) APG3009N-S-09-JD AUTO VOLTAGE REG.
6000W Generator Generator APA Part No. De scription APG3009N-S-18-JD HEX.BOLT (M5 X 20) APG3009N-S-19-JD VOLT CHANGE TERMINAL BR-AC-W APG3009N-S-20-JD PLAIN WASHER (5mm) APG3009N-S-21-JD HEX.
6000W Generator Wheel & Hand Assy. T APA Part No.
6000W Generator T WHEEL & HAND ASSY. APA Part No.
