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10 000W Generator Table of Contents Topic Page Limited Warrant 3 Safety Guidelines 5 General Precautions 6 Controls 15 Pre-Operation Check 18 Operation 19 Servicing 21 Maintenance 22 Transporting/Storage 29 Assembly 30 Compliance 32 Specifications 33 Parts Listing 34 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING.
Owner's Limited anual Warranty All-Power warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
10,O00W Generator Limited Warranty (cont'd} THIS WARRANTY Merchandise DOES NOT COVER: sold as reconditioned, used as rental equipment Expendable parts or accessories supplied with the product inoperative or unusable after a reasonable period of use. or floor display models.
Owner's Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions. sure to retain them for future use.
10,000W Generator General Precautions A ARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS SEVERE INJURY OR DEATH. CAN RESULT IN _ RESULT AUTION: IN FAILURE DAMAGE TO TO FOLLOW THE TOOL THESE AND/OR INSTRUCTIONS THE ITEM YOU CANARE ALSO WORKING ON. Carbon Monoxide WARNING! THE EXHAUST CONTAINS POISONOUS GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS DEATH. CARBON MONOXIDE AND MAY LEAD TO Using a generator indoors WILL KILL YOU IN MINUTES.
OwneP s General Precautions Gasoline anLlal (cont'd) and Oil (cont'd) Do not smoke, or allow sparks, flames or other sources tank. Fuel vapors are explosive. of ignition around the engine and fuel Keep grounded conductive objects, such as tools, away from exposed, live electrical connections to avoid sparking or arcing. These events could ignite fumes or vapors. parts and Do not refill the fuel tank while the engine is running or while the engine is still hot.
10,O00W Generator General Precautions (cont'd) Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. Keep bystanders, children, shields as needed. Electrical and visitors away while operating a generator.
Owner's General Electrical Precautions Safety anual (cont'd) (cont'd) All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. The generator must be earth-grounded for fixed installations electrical codes and standards before operation. Do not attempt to connect soggy ground.
1 0 O00W Generator General Precautions Personal Safety (cont'd) (cont'd) Avoid accidental starting. Make sure the power switch is in its "OFF" position, the spark plug wire when not in use. and disconnect Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Use safety equipment. Always wear eye protection.
Owner's General Precautions anual (cont'd) Servicing Maintain labels and name plates on the generator and engine. These carry important If unreadable or missing, contact All-Power immediately for a replacement. Generator service must be performed only qualified repair personnel. performed by unqualified personnel could result in a risk of injury. information. Service or maintenance When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual.
10,O00W Generator General Precautions Installation (cont'd) (cont'd) Carbon _ Monoxide GAS ARNING! THAT CAN THE CAUSE EXHAUST LOSS CONTAINS OF CONSCIOUSNESS POISONOUS DEATH. CARBON AND MAYMONOXIDE LEAD TO Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
Owner's General Precautions anual (cont'd) Mechanical = Always make sure the power switch is in its "OFF" position. Disconnect allow the engine to completely cool before carrying out maintenance. the spark plug wire, and Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
r General Precautions Extension Cord (cont'd) If an extension cord (not incUuded) is used, make sure to use onUy UL approved correct gauge and Uength according to the foUUowing tame: Nameplate Amps (@ full load) 0 ft.- 50 ft. cords having the Cord Lengths 50 ft°-100 ft° 100 ft°°150 ft° 0 =5 16 AWG 16 5.1 - 8 16 AWG 14 AWG 10 AWG 8.1 - 12 14 AWG 12 AWG - 12.
Owner's anual Controls Engine Switch To start and stop the engine Switch position: OFF" To stop the engine. ON: To run the engine. START: To start the engine (only for electric "ON" start) make sure the engine switch is in the position. _NOTE tf the start motor does not respond, Recoil please check the circuit breaker. Starter To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly.
10,O00W Generator Controls (cont) Choke Rod The choke is used to provide cold engine. manually. an enriched It can be opened fuel mixture when starting and closed Pull the rod out toward by operating a the choke lever CLOSED to enrich the mixture for cold starting.
Owner's Controls Switch anual (cont) Position The voltage selector switches 120V ONLY or 120/240V. the main power carrying 120V ONLY: ONLY the 120V receptacles this position. of the generator can be used. Do not use the 120/240V The most power will be available This unit does not have a voltage windings at the 30A 120V locking to produce receptacle in plug receptacle. select switch.
10,O00W Generator Controls (cont) AC Operation 1. Start the engine (see page 16). 2. Switch ON the AC circuit breaker. 3. Plug in the appliance. _NOTE Be sure that all appliances If an appliance engine switch malfunction. Most motorized are in good working begins to operate immediately. abnormally, Then disconnect appliances order before connecting becomes sluggish, the appliance and examine require more that rated wattage them to the generator. or stops suddenly, for startup.
Owner's Operation F,LLERHOLE O,LF, ERCAP Pre=Operation Check 1. Remove the oil filler cap and wipe the dipstick 2. Check the oil level by inserting neck without anual screwing the dipstick clean. into the filler it in. 4. If the level is low, fill to the top of the oil filler neck with the recommended oil. Fuel Check the fuel gauge, and refill the tank if the fuel level is low. Make sure it has at least 3 gallons of fuel before starting your new generator.
10,O00W Generator Operation Pre-Operation Check _NOTE Fuel can damage paint and plastic. caused by spilling Be careful not to spill fuel when filing your fuel tank. Damage fuel is not covered under warranty. octane of 86 or higher. This engine is certified gasoline produces fewer engine and spark plug deposits Never use stale or contaminated the fuel tank. Occasionally rapping occurs Starting or oil/gasoline THE gasoline with a pump on unleaded gasoline. and extends exhaust mixture.
Owner's anual Servicing Always do the following to keep the generator in good condition. AWARNING 1. Always ground your generator 2. The following table gives reference information for connecting the electric appliances the generator.
10,O00W Generator Maintenance Good maintenance is essential for safe, economical, and trouble-tree operation. It will also help reduce air pollution. , WARNING Improper maintenance, or failure to correct a problem before operation, can cause malfunction in with you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owners manual.
Owner's anual Maintenance Injury From Moving Parts. Do not run the engine unless instructed Read the instructions before you begin, and make sure you have the tools and skills required. To reduce the possibility of fire or explosion. Use only a nonflammable solvent, flames away from all fuel-related Remember to do so. that your servicing Use extreme not gasoline, to clean parts. Keep cigarettes, dealer knows your generator equivalents for repair or replacement.
10,O00W Generator Maintenance Replacement Parts The emission control systems with EPA and California whenever on your generators emission you have maintenance to the same standards of replacement regulations. done. These original-design as the original control of an aftermarket affect emission performance.
Owner's anual Maintenance RepJacement Parts Emission related items. (1) Service more frequently (2) These items should when used in dusty areas. be serviced by an authorized the proper tools and is mechanically (3) For commercial ENGINE service center, unless the owner has proficient. use, long hours of operation to determine proper maintenance intervals. OiL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the oil filler cap, 2.
10,O00W Generator Maintenance Air Cleaner Service A dirty air cleaner will restrict the air cleaner areas. ,_ regularly. air flow to the carburetor. Service more frequently To prevent carburetor when operation the generator malfunction, in extremely service dusty NOTE Never run the generator without the air filter. Engine will wear down. 1. Unsnap the air cleaner cover clips, remove the air cleaner cover, and remove the element. 2.
Owner's anual Maintenance Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially Recommended spark plugs: NHSP LD F7TC or Champion To ensure proper engine operation, available). N9YC the spark plug must be properly gapped and free of debri deposits. ,_ WARNING If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3.
10,O00W Generator Maintenance Spark Attester If the generator Maintenance has been running, the muffler will be very hot. Allow it to cool before proceeding. _NOTE The spark arrester must be serviced Clean the spark arrester every 100 hours to maintain as follows: 1. Loosen the screw by the exhaust 2. Use a brush to remove carbon port of the muffler deposits and remove the spark arrester. from the spark arrester screen. Inspect the screen for breaks or tears and replace 3.
Owner's anual Transporting/Storage When transporting generator the generator, turn the engine switch and the fuel valve OFF. Keep the level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. _WARNING Contact with a hot engine or exhaust cool before transporting storing the can cause serious burns or fires. Let the engine or storing the generator. Do not place heavy objects Before system on the generator. unit for an extended 1.
10,O00W Generator Assembly Battery Installation 1. Remove the cover under the panel as shown. Cover Connect battery and put in the cabin 2. Screw on one bolt to rivet the battery and screw the bolts to close up the plate as shown below.
Owner's anual Assembly Generator Assembly Start by installing the handle on the frame with two bolts supplied. Place a block of wood under the generator so that you don't have to hold it up while trying to install the leg. Place the support leg under the frame. Push the bolt thru the frame and thru the leg. Thread a nut onto the bolt. Tighten with a wrench. The wheels should be installed on the Push the cotter pin thru the axle and bend it backwards as shown. side opposite to the handle.
10,O00W Generator Compliance UNITED STATES ENVIRONMENTAL WASHINGTON, DC 20460 2007 Model Year Certifcate +Manufacturer +Certificate +Effective Chongqing Number: PROTECTION AGENCY, of Conformity Dajiang Power Equipment Co. Ltd. CDP-NRSI-07-01 Date: 5/31/2006 +Date issued: 5/31/2006 Merrylin Zaw-Mon, Director, Compliance Transportation and Air Quality. and Innovation Strategies Division, Office of Pursuant to Section 213 of Clean Air Act (42 U.S.C.
Owner's anual Specifications AC electrical Current Output Continuous/rated 120V/240V AC @ 62/31A 60Hz Wattage 7,500 Peak Wattage WATTS 10,000 WATTS Outlet (4) 120VAC, 3 spring grounded (2) 120/240V AC twist-lock outlet DC electrical Gasoline 12V 8.3A Horsepower 15 engine Type 4-cycle Displacement OHV air-cooled recoil start & electric start 420cc Oil capacity 1.16 quart (1.
