6500WATT AIR-COOLED DIESEL GENERATOR
AIR-COOLED DIESEL TABLE GENERATOR OF CONTENTS Page number Chapter 1 Technical Specifications and Data .......................................... 3 1-1 Technical specifications and data ................................................. 3 1-2 Basic operating instruction,s............................................................ 5 1-3 General dimensions and overview of generator ....................5 Chapter 2 Operating the Diesel Generator. .............................................
AIR-COOLED CHAPTER 1-1 1. TECHNICAL Technical specifications CHANGFA Single-cylinder Rated frequency Rated voltage DIESEL SPECIFICATIONS GENERATOR AND DATA and data diesel generator CFA6500CL_E_/CF CFA6500CL_E_S A6500CX_E_ /CFA6500CX_E_S 60 (Hz) 60 220_230_240_110 Rated /220_115/230_120/2 40 (V) output power 4.5 4.
OWNER'S MANUAL C: recoil Starter system Fuel type Lube oil Engine model Engine type Bore stroke(mm) Displacement(cm3) Compression ratio Rated power [kW/rpm] Rotation direction(from the flywheel) E: recoil starter starter/electric 0# (summer),_l 0# (winter), _35#(chill cold) diesel SAE 15W 40 L_X:CFA186F E:CFA186FE Single-cylinder,4stroke,aircooled,vertical,diesel engine 86 72 0.418 19_1 6.
OWNER'S 1-2 Basic MANUAL operating instructions 1-2.1 Under the given conditions, the generator will output the specified power in the table listed below. Table 1. o Height above sea level (ft) Ambient temperature (F) RH o 0 +60 (+20 1-2.1 Under the given conditions, power in the table listed below. C) the generator 60% will output the approximate Table 2 o Height above sea level (ft) <3280.8 (<1000 m) 1-3 General dimensions Ambient temperature 41-104 and overview 1-3.
OWNER'S MANUAL CHAPTER 2 OPERATING 2-1 General main points THE DIESEL of safety during GENERATOR operation of the generator set. In order to operate the generator set safely, please follow all the instructions provided in this manual carefully. Doing so otherwise may lead to accidents and or equipment damage. 2-1.1 Fire prevention The proper fuel for the diesel generator set is light diesel fuel. Do not use gasoline, kerosene and or other fuels other than light diesel fuel.
OWNER'S Note: rated When lower overloaded MANUAL connecting than the devices to the generator, generators over its regulated output. Any make sure all other generator socket devices should are not be limit 2-1.5 Other safety points Before operating this generator, all operators should have a good knowledge of how to break the circuit if any accidents occur. Also, all operators should be familiar with all the switches and functions of the generator before using this machine.
OWNER'S 2-2 Preparation 2-2.1 MANUAL before Fuel choices operation and fuel treatment Fuel tank Use only light water mix with diesel fuel. The fuel should fuel in the fuel tank. be filtered Otherwise clean. APG3201 The effective tank:(L) (US gal) volume of let dust it will clog the fuel lines nozzles. It may also damage your pressure pump. Note: It is dangerous to overfill the fuel tank. Never filter. Type Never exceed the red piston and and oil in the CFA6500 CXES fuel 12.
OWNER'S 2-2.2 Filling engine MANUAL oil Remove the dipstick from the engine Make sure the generator is on level ground, and fill the engine with 15W40 engine oil. Put the dipstick back into the hole to check the engine oil level. it(H) _t(L) _ 45 _ _ _8_ii'_ 2_NN CFA186F I Engine oil is the most engine.
OWNER'S MANUAL 2-2.3 Checking the air filter (1) Loosen the butterfly nut, take the cover of the air filter off and take the air filter element out. Do not wash the air filter element. When the performance of the engine decreases or when the color of the exhaust gases is bad, exchange fiRer core the filter element. Never start the engine without the air filter as foreign objects may enter the intake and damage the engine.
OWNER'S MANUAL 2-3.3 Engine break in When you purchase a brand new engine, the engine must be properly broken in. The break in period is about 20 hours. (1) Avoid overloading the engine when brand new (2) Change the engine oil according to specifications. An oil change for a brand new engine is about 20 hours or every month, an older engine, the oil change is about 100 hours or three months. 2-4 Starting the generator 2-4.1 Manual starting.
OWNER'S MANUAL The electromagnetic position. 4. After switch the diesel iron will be triggered, engine is started, will automatically reset now turn it clockwise remove your hand itself to the "ON" to the "START" from the switch handle; the position. 5. If the engine is not starting after 10 seconds of cranking, wait about 15 seconds before trying it again. If you crank to long, the voltage of the battery will drop. This can lead retain to improper on the "ON" ignition.
OWNER'S 2-5 Procedures This procedure MANUAL for starting applies the generator to the CF series recoil Open the fuel valve I 13 starting style models.
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OWNER'S 2-6 Proper operation 2-6.1 Operating MANUAL of the generator the diesel engine 1. Pre-heat the diesel engine for 3 minutes under no load conditions. . First check the height of the lubricating oil level, if it is low, refill it. Our diesel engines are equipped with an oil switch that will Fuel adjustment bolt SD:ed handle notify you if the oil pressure is too low. The system will shut down the engine if the oil pressures too low. .
OWNER'S MANUAL Connect the large loads onto the generator first. If everything is functional, smaller loads can then be added. If the generator shuts off, it may be because the load being drawn by all the various devices are too high. In this event, decrease the number of small devices until everything is functional. The total drawn power should not exceed the maximum output power of the generator. Please see Table 1-1 for technical specifications of what the generator can output.
OWNER'S MANUAL 2-8 Stopping the generator 1. Take the electrical load of f the generator 2. Put the speed handle in the "RUN" position and let the engine run for 3 minutes after unloading. Do not stop the engine immediately let it warm down. Stopping the diesel engine suddenly may the temperature of the engine abnormally lock the nozzle and damage the diesel engine. ft_÷H switch 1.
OWNER'S 3-1 Maintenance Keeping checked MANUAL CHAPTER schedules your generator well maintained including the diesel engine, 3 MAINTENANCE will prolong the life of your generator. Everything generator, control cabinet, and frame. needs to be Betbre starting the maintenance, make sure the diesel engine is off: Please refer to the Table 3-1 for the proper maintenance schedule.
OWNER'S 3-1.1 Changing MANUAL the engine oil (every 200 hours) Take the oil cover off. fuel pipe bol Oil drain bolt 1. Clean air-filter 2. If necessary, every 6 months or 400 hours exchange 3. Do not use detergent the oil drain plug when the diesel engine is still hot. Be careful of hot oil and hot engine as you may get burned. The bolt is located at the bottom of the cylinder. After draining the oil, put the bolt back and tighten it. Then fill with the proper engine oil to the proper level.
OWNER'S 3-1.5 Battery MANUAL check Make sure the battery acid is full. The engine uses a 12V battery. Due to numerous starting cycles, the battery acid may be used up. Also, before filling, verify that the battery is not damaged in any way. Add distilled water to the battery when filling. Perform checks on the battery once a month. 3-2 Storing for long periods of time If your generator needs to be stored for long periods preparations should be made. of time, the following 1.
OWNER'S 4-1 Questions MANUAL and doubts If you do not understand anything or have any questions, please feel free to contact your local dealer or with our company directly. Below is a list of some information you should have ready before contacting your local dealer or us. 1. 2. 3. 4. Model of diesel engine generator and engine model number. State of residency Number of hours of operating equipment along with the problem that occurred.
OWNER'S CHAPTER MANUAL 5 GENERATOR Figure Table 5-1. Number 1 2 3 Please 5-1.
OWNER'S Figure MANUAL 5-2. Exploded view of frame assembly @ Table 5-2. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Please refer to figure Part Description M6 x 25 Bolt M6 Flat washer Shock absorber Washer M6 Nut 5-2.
OWNER'S MANUAL 1 CFA6500CXE33 2 CFA6500CXE34 1 CFA6500CXE35 1 CFA6500CXE36 Battery tray M6 Nut 1 CFA6500CXE37 1 CFA6500CXE38 Spring washer 6 M6 x 35 Bolt M10 Nut 1 CFA6500CXE39 17 18 19 20 Battery M8x12 bolts Rubber absorber Motor mount 21 22 23 24 25 1 CFA6500CXE40 2 CFA6500CXE41 Spring washer 10 Flat washer 10 M10 x 20 Bracket M10 Nut 2 CFA6500CXE42 2 CFA6500CXE43 2 CFA6500CXE44 1 CFA6500CXE45 4 CFA6500CXE46 31 32 33 34 Spring washer 10 Flat washer 10 Rubber mounts Fla
OWNER'S MANUAL Figure Table 5-3. Please Number 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 5-3.
OWNER'S 17 MANUAL Hour meter 18 Hour 19 20 Figure meter bolts DC Fuse CFA6500CXE85 2 CFA6500CXE86 1 CFA6500CXE87 1 CFA6500CXE88 21 Nut 2 CFA6500CXE89 22 23 4 prong socket Breaker bracket 1 1 CFA6500CXE90 24 Nut 2 CFA6500CXE92 25 Breaker 1 CFA6500CXE93 26 27 Wiring harness Electrical box 1 1 CFA6500CXE94 5-4. Table 5-4.
OWNER'S MANUAL Figure 5-5. Fuel system components Table 5-5. Number Please refer to figure Part 'Description 1 4 5 Filtering cup M5 x 10 screw Fuel lever 6 7 8 9 10 Quantity 1 Fuel Cap Seal 2 3 5-5.
OWNER'S 17 18 19 MANUAL Wing nut Fuel line 23 Fuel inlet pipe High pressure fuel pump High pressure fuel pipe Fuel injector Overfill tube 24 Fuel overfill pipe 20 21 22 28 1 2 1 1 1 1 2 1 CFA6500CXE127 CFA6500CXE128 CFA6500CXE129 CFA6500CXE130 CFA6500CXE CFA6500CXE132 CFA6500CXE133 CFA6500CXE134 131
OWNER'S Limited MANUAL Warranty All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this Warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited Warranty which are used in commercial applications (i.e.
OWNER'S Limited THIS MANUAL Warranty (cont'd) WARRANTY DOES Merchandise display sold NOT COVER: as reconditioned, used equipment, or floor or models.
