T
Preface Thank you for purchasing this ALL-Power Generator, We are proud of our products and have designed this unit for years of safe, reliable service, This manual will instruct you in the proper operation generator, and service of your All-Power Please read this manual prior to using the generator to insure safe and proper operation, At all times, follow the instructions to keep your generator in the best working condition and to extend its life, Should you have any comments problems, please
Warning: 1. Prevent the threat of fire o Never add fuel while the engine is running, o Wipe off any spilled fuel with a clean cloth before starting, o Keep all explosive and flammable o Maintain adequate on all sides ventilation items safely away from the generator, with at least three feet of clear space of the generator from buildings and other pieces of equipment, o NEVER operate this unit in a closed room or garage, 2.
o Note:Thisgenerator is notwaterproof andtherefore should notbe placed inrain,snow, standing water oranyarea where there couldbe waterspray,Operating a unitin theseenvironments maycause electrical short circuits thatcancause electrical shocks, o Thisgenerator should alsobegrounded toprevent electrical shocks fromfaulty appliances, Toground thisunit,simply connect alength of heavy copper wirebetween theunitandaground source, o DoNotpluginanypower corduntilaftertheunitis operating, If equipment isattached whe
Contents 1. Technical Specifications and Data ............................................ 1 2. Configurations ............................................................................ 2 3. Before Starting Your Generator ................................................ 4 4. Starting the Generator ............................................................... 8 5. Operating Your Generator ...................................................... 9 6. Your Generators Capacity .........................
1. Technical Specifications and Data Model APG3202 Rated frequency (Hz) 60 Rated voltage (V) 240/120 Rated current (A) 25/50 Rated output power (kVA) 5.0 Max output power (kVA) 6.
2. Configurations 2.1 Parts name FUEL FILLER CAP LIFTING EYE LOW OIL PRESSURE INDICATOR EXHAUST PIPE \ OUTLET FOR COOLING AIR ENGINE STARTER SWITCH CIRCUIT BREAKER DC OUTPUT AC OUTPUT
2.
3. Before Starting 3.1 Selection Your Generator and handling of diesel fuel • Only use light diesel fuel • Keep dust and water out of the fuel. Failure to do so will create problems with the injection pump and nozzles. • Do not overfill the tank beyond the red plug inside the fuel oil filter. Doing so can be very dangerous. Warning: • • Refuel in a well-ventilated area with the engine off.
• Oil Selection It is very important that you select the proper engine oil to maintain the life and performance of your generator. If inferior or the wrong weight oil is used, or if your engine oil is not replaced periodically, engine due to overheating. All-Power there is a risk of major damage recommends Choose the applicable viscosity according to your local temperature. 3.3 Servicing the air filter 1. Remove the wing filter cap and then nut from the air the cover itself.
3.4 1. Checking Make certain mail1 Low oil warning lamp the Generator that you turn off the switch and any other electrical load before inspecting the generator. Warning: • Turn off the main switch AC output receptacle Ground terminal before starting • The generator must be grounded to prevent electrical shocks. 2. Operating dual voltage generators. • Make sure that you use the correct outlet for the rated voltage of the device being powered.
3.5 How to open the cabinet door and remove the protective covers of the generator. 1. Always open the generator cabinet door and inspect the engine prior to starting the generator. lever To do this, simply turn the counterclockwise and raise the door. 2. Loosen the wing nut of the air cleaner and inspect the cleaner. 3. Open the wing nut on the cover and inspect the nozzle cover. 3.
4. Starting the Generator Warning: Do not plug in tools or devices prior to starting your generator. 4.1 Electric Starting 1. Starting ( The preparations starting are the same for electric as for recoil starting) • Open the fuel valve ENGINE SPEED LEVER Set the engine speed lever on "RUN" • Turn the ignition key clockwise to the "START" position removing your hand from the key as soon as the engine starts.
2.Battery:Ifthebattery hasanopen cell design, check thewater level every month. Ifit islow,refillusingdistilled wateruntil thecellisfull.Ifthebattery isasealed unit, checks forcracks andleaks. Caution Ifthedistilled water levelistoolow,theengine mayfailtostartbecause there isn'tsufficient battery power. Ifthewater levelistoohigh,thefluidwillcorrode surrounding partsshortening thelifeofthebattery. Always maintain thelevelof distilled waterattherecommended level.
theengine willautomatically stop.If youattempt tostartthegenerator without addressing theproblem, theunitwillnotstart.When the"lowoil" lightilluminates, checktheoillevelfirstto makecertain thatthereis adequate oilinthereservoir. Donotadjust either theengine governor boltthatcontrols engine speed or thefuelinjection boltthatcontrols fuelmix.Doing sowillaffect theoverall performance ofyourgenerator. 5.
• When thedualvoltage generator exceeds orisbelow these levels, thenthe "air"switch should beinthe"OFF" position. Ifnotboth thegenerator andthe devices powered byitcanbedamaged. • Always connect devices tothegenerator withthehighest demand device firstandthenthelesserdemand devices afterward. If theoperation becomes overloaded, thegenerator engine willlagorstopsuddenly. Ifthis happens, unplug alldevices immediately, turnoffthemainswitch onthe generator andcheck allsystems.
Caution • Identify and connect positive-to-positive the battery to the engine. Crossing and the electrical components • and negative-to-negative the wires will destroy poles from, both the battery of your generator. If you attempt to use a larger battery than recommended you will create excessive current that will blow the fuse in the generator. • Do not attempt to operate the generator while it is still connected to the battery. • Do not use a 12V battery and AC current at the same time.
6.3 All electrical have extremely period. appliances, The table connecting particularly motor driven equipment, highly levels of current draw during their start-up below provides a quick reference regarding different types of devices to the generator.
7. Stopping Your Generator Step I: Disconnect all electrical plugs from the generator outlets before turning off the generator7 Step I1: Turn off the "AIR" switch on the generator. Step II1: Set the speed level in the "run" position, operating about three minutes with nothing in. Note: plugged without this step, as the operating temperature the generator for Do Not stop the generator of the engine will increase thereby damaging the unit.
8. Periodic Maintenance and Testing Periodic inspections and service are very important for maintaining your generator's engine in proper working order. The following chart indicates your inspection and service frequency. Please keep this chart handy and refer to it as needed. Warning: • Turn off the engine before performing any service. If the engine must be in operation, only do so in a well ventilated area as the exhaust contains carbon monoxide which can be fatal.
8.1 Replacing the Engine Oil Operate the engine for two to three minutes without allowing 1. the engine to get hot. 2. 3. Turn off the engine While the engine remove is still swarm, the oil filter cap and the drain plug located on the bottom of the cylinder block, allowing the old oil to drain. Insert the drain plug, refill with recommended oil and place the oil filter cap back on the engine. Remember to recycle your oil as it is a major cause of soft poflution. 8.
1. Drain all fuel from the fuel tank. 2. Remove the small screw the fuel valve, removing from the fuel filter from its port. 3. Wash the filter thoroughly with diesel fuel. 4. Loosen the fastening nut, bottom cover and delivery discs for removing any carbon. 5. Replace the filter and all parts to their original position. 8.5 Tightening Tightening the Cylinder Head Bolt the cylinder head requires a special tool.
8.7 Checking refilling and charging the battery Your diesel generator battery for starting. battery may naturally a 12V use, the lose some of its charge along with inside. Before starting periodically uses Through the distilled your water generator, check for physical damage to the battery and also the fluid levels. If the battery is damaged, replace it. If the fluid levels are low, fill each cell with distilled water as needed.
9. Long-Term Storage If your plan on storing your generator for periods of time exceeding one month, please follow these guidelines: 1. Operate the engine for two to three minutes. Do not allow the engine to get hot. 2. Turn off the engine 3. While the engine is still warm, drain the crankcase oil by opening the oil drain plug. 4. When all oil has drained, replace the plug and refill the oil reservoir with clean oil. 5.
10.
Table 5-1. Please refer Ntanbel 1 to figure 5-1fl)r illustration Pall Description SILENCER i Si£ENC'ER COVER I3END ' Qumt[ty Pal_ Ntmlbei (CFA6500LN) l CFA6500LNI i C'FA6500LN2 ............... _................... iTi_f_6X_ .............................................................................................................. i................................. c,V£_gs_i_i .................
GENERATOR PARTS LIST _ 23 24 FUEL INLET PIPE 2 :: FUEL LEAK-OFF PIPE 25 26 27 28 ' CO_'EROFUTYPE (HAMFgR U TYPE CHAMFER SUPPORT OF U TYPE CHAMFER OUTPUT PIPE CFA6500LN23 i :: CFA6500LN24 CFA6500LN25 CFA6500LN26 CFA6500LN27 CFA6500LN28 ' 30 UPPER SILENCER CFA6500LN30 ..................................................................................................................................................... 31 LOW SILENCER ..........................
GENERATOR PARTS LIST Figure Table 5-2. Please Numbe refer Part 5-2. to Figure Electric Quantit Description , . 2 3 Positive DC po:t Negative DC polt Gio:mded bolt 4 :i parts drawing 5-2 r 1 panel Bolt y Part Number (CFA6500LN) 1 CF A6500LN59 . 1 1 , CFA6500LN60 CF A6500LN61 ' 2 CF A6500LN62 .............. 5................. ........................... _alge_5_: _....................... C'F=_5Pq_5_63 ............ Bolt Bolt 8 _ 9 , Lal ge Nut Culrent 10 11 .
GENERATOR PARTS 24 LIST ; Nut i_ 26 27 Figme 2 _i:ii Wiling harness Electrical box , 5-3. Generator CFA6500LN82 qra6>OLN83 ........ _ 1 CFA6500LN84 1 CFA6500LN85 (CFA6500LN) CFA6500LN86 head as*embly Part Number Number Flont end cove1 1 2 Diode 2 CFA6500LN87 3 Md x 8 Bolt 2 CFA6500LN88 4 Fan Blade 1 CFA6500LN89 1 24 Part Description ............................ !.......................................... CFA65q%N?O ............
LIMITED WARRANTY All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this Warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited Warranty which are used in commercial applications (i.e.
LIMITED WARRANTY THIS WARRANTY DOES NOT COVER: Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
