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3500W P ro ane Ge ne rat,or Table of Contents Topic Page Limited Warranty 3 Safety Guidelines 5 General Precautions 6 Battery 15 Assembly 16 Operation 17 Inspection, Cleaning and Maintenance 23 Installation 24 Compliance 26 Specifications 27 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS INTHIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY.
Owner's anuaJ Limited Warranty All=Power warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage ) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
3500W Propane Gener; Limited Warranty THIS WARRANTY • Merchandise :or (cont'd) DOES NOT COVER: sold as reconditioned, used as rental equipment • Expendable parts or accessories supplied inoperative or unusable after a reasonable with the product period of use. or floor display which are expected models.
Owi3er s Safety Guidelines This manual contains important - Definitions information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The followin9 symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety sure to retain them for future use. WARNING! WARNINGS instructions.
Propane Gener; or General Precautions WARNING! FAILURE TO FOLLOW SEVERE iNJURY OR DEATH. _ THESE iNSTRUCTiONS CAN RESULT iN RESULT DAMAGE TO TO FOLLOW TH E TOOL AND/OR TH E iTEM YOU WORKING AUTION: iN FAILURE THESE INSTRUCTIONS CANARE ALSO ON, Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area.
OwI3eF s General Precautions 13Ll (cont'd) Fuel and Oi| (cont'd) • Do not smoke, or allow sparks, flames tank. Fuel vapors are explosive. or other sources of ignition around the engine and fuel • Keep grounded conductive objects, such as tools, away from exposed, live electrical connections to avoid sparking or arcing. These events could ignite fumes or vapors.
3500W Propane General Precautions Generator (cont'd) Work Area • Keep your work area clean and well lit. Cluttered • Do not operate liquids, gases, power tools or dust. ,, Keep bystanders, children, shields as needed. Electrical Grounded grounded grounding plugs. in explosive Generators atmospheres, create and visitors benches sparks away while and dark areas invite accidents. such as in the presence which of flammable may ignite the dust or fumes. operating a generator.
OwneF s al3ual General Precautions (cont'd) Electrical Safety (cont'd) • All connections and conduits licensed electricians, codes and standards, from the generator and in compliance with all relevant local, state, and federal and other regulations where applicable. • The generator must be earth=grounded electrical codes and standards before • Do not attempt soggy ground. to the load must only be installed to connect for fixed installations operation.
3500W Pro ane Gener; General Precautions :or (cont'd) Persona| Safety (cont'd) ,, Avoid accidental starting. Make sure the power the spark plug wire when not in use. • Remove adjusting left attached keys or wrenches to a rotating • Do not overreach. • Use safety equipment. Always goggles. Dust mask, non=skid appropriate before turning part of the generator Keep proper switch footing is in its "OFF" the generator on.
Owner's General Precautions anual (cont'd) Servicing Maintain labels and name plates on the generator If unreadable Generator or missing, service performed contact personnel a generator, instructions in this manual. may create a risk of electric Heart and engine. immediately must be perform ed on ly q ualified by unqualified When servicing All=Power could These carry important information. for a replacement. repair personnel. Service or maintenan ce result in a risk of injury.
3500W Propane Gener; General Precautions Installation (cont'd) (cont'd) • if the generator is installed should not be run outdoors ,, The generator :or weighs outdoors, it must be weatherproofed without protection to the generator 1051bs (approx). Two or more people this product. Never lift the generator using the engine equipment to the frame of the generator • Before lifting the generator, ensure the lift rigging condition, and are rated to lift such a load.
OwRer s General Precautions Mechanical the generator to reach around • Keep hands, when engine • Keep access arms, doors gloves, follow closed and jewelry While the generator always eye goggles, scheduled is running, do not reason. away from moving when access wear protective and safety any part of the generator or any other parts. Be aware that be seen clearly. and locked the generator safety and complete removed.
General Precautions Extension Cord If an extension correct gauge cord (not included) is used, make sure to use only UL approved and length according to the following table: Nameplate Amps full load} 0 ft.- 50 ft. _cont'd) (@ Oord 50 ft.-100 ft. having the Lengths 100 ft.-150 ft. 0 - 5 16 AWG 16 AWG 12 AWG 5.1 - 8 16 AWG 14 AWG 10 AWG 8.1 - 12 14 AWG 12 AWG - 12.1 - 15 12AWG 10 AWG - 15 - 20 10 AWG 10 AWG - 14 cords 150 ft.-200 ft.
Owner's Battery This product does not need a battery.
Pro ane Generator Assembly Propane hose connection: Propane Cylinder (NOTE: This is your common propane BBQ cylinder) Step Insert Propane Intake Valve 1 Step 2 hose connection generator to Insert and tighten. Generator other the propane Propane 16 Hose. (Included) end of hose to cylinder & tighten.
OwRer' s anual Operation -_button Control Panel Fill FuellntakeValve Pull Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL CONTROLS MENTIONED BELOW. FOR LOCATING THE CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST FILLED WiTH OiL OF A HiGH QUALITY SAE 10W=30 GRADE ENGINE OiL. BE TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OiL DiPSTiCK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FiLL THE ENGINE'S CRANKCASE UNTIL THE OiL LEVEL iS LEVEL WiTH THE UPPER MARKED LiNE ON THE DiPSTiCK.
3500W Propane Gener; :or Operation (cont'd) Starting Instructions Connect the propane hose from the bottle to the machine Turn the engine switch to the "ON" position Move the choke lever to the "START" Turn the fuel valve to the "START" position position Turn the valve on the propane all the way open Press the "PURGE" 3 seconds bottle 18 button for
Owner's Operation anual (cont'd) Starting Instructions Pull the recoil starter to start the Move the choke lever to the "RUN" engine position Turn the fuel valve to the "RUN" position 19
3500W Propane Gener; Operation :or (cont'd) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's capacity (120VAC @ 23 AMPs) is adequate to supply all electrical power. If powering of the tools and/or rated voltage, and amperage loads that the unit will exceeds the generator's capacity, it may be necessary equipment for connection to a separate generator.
Owi3er s al3u Operation (cont'd) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (12VDC) is adequate to supply all electrical loads that the unit will power. If powerin g exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
3500W Propane Generator Operation (cont'd) Spark Plug Service In order to service the spark plug, you will need a spark Recommended spark plugs: NHSP LD F7RTC.To must be properly gapped and free of deposits. plug wrench ensure 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator plug with a wire brush if it isto be reused. 4. Measure the plug gap with a feeler gauge.
OwnerYs ai3ual inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE '=OFF" POSiTiON. DISCONNECT AND ALLOW SUFFiCiENT TiME COMPLETELY COOL MAINTENANCE, • Before each use, inspect Loose BEFORE THE ENGINE POWER SWITCH iS iN iTS THE SPARK PLUG WiRE FROM THE ENGINE. FOR THE ENGINE AND GENERATOR TO PERFORMING ANY iNSPECTiONS, OR CLEANING. the generator.
3500W Propane Gener or Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY iS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNITWILL POWER. iF POWERING EXCEEDS THE GENERATOR'S CAPACITY, iT MAY BE NECCESSARY TO GROUP TOOLS AND/OR EQUIPMENT FOR CONNECTION SEPERATE GENERATOR. Electrical and other permits may be required investigate your local building and electrical completed by licensed contractors.
Owner's Installation anual (cont'd) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach expansion anchor bolts (not supplied).
3500W Propane Generator Compliance UNITED STATES ENVIRONMENTAL 2006 Model Year Certificate Manufacturer: Small JIANGSU Sl Engine Certificate HC+NOx Date WASHINGTON, DC 20460 GROUP CO. LTD. 6JDGS.
AC electrical Current Output Continuous/rated 120V/240V Wattage AC @ 23/11,5A 60Hz 2,800 Peak Wattage 3,500 Outl:et Two 120VAC, 2 spring grounded One 120/240V AC twistqock outlet DC electrica_ 12V 8.3 A engine Horsepower Type 4-cycle OHV air-cooled recoil start 196c c Displacement Oil capacity 0.63 quart (0.6 liter) EPA approved yes I Fuel Type Propane Fuel Capacity Running time 10 hrs (approx.
35 Propane Generator 6 :S _¸¸¸¸_, APA Parts No. Part No. Description APG3535-A-01-JD JF168-A-01 CYLINDER APG3535-A-02-JD JF168-A-02 IN. VALVE GUIDE APG3535-A-03-JD JF168-A-03 EX. VALVE GUIDE APG3535-A-04-JD JF168-A-04 VALVE GUIDE APG3535-A-05-JD JF168-A-05 CYLINDER APG3535-A-06-JD JF168-A-06 HEAD COVER COMP.
APA Parts No. Parts No. Description APG3535-B-01-JD JF200-B-01 CRANK CASE APG3535-B-02-JD JF168-B-02 OIL LEVEL SWITCH APG3535-B-03-JD JF168-B-03 GOVERNOR GEAR ASSY.
35 Propane Generator z3 APA Parts No. Parts No. APG3535-C-01-JD JF168-C-01B Description CRANKCASE APG3535-C-02-JD JF168-C-02 CASE COVER APG3535-C-03-JD JF168-C-03 OIL SCALE APG3535-C-04-JD JF168-C-04 OIL SCALE APG3535-C-05-JD JF168-B-13 APG3535-C-06-JD APG3535-C-07-JD JF168-C-05 JF168-C-06 OIL SEAL ((p25x(p41.
APA Parts No. APG3535-D-01-JD Parts No.
Propane Generator 6 APA Parts No, Parts No, APG3535-E-01-JD JF168-E-01 Description PISTON RING SET APG3535-E-02-JD JF2OO-E-02 PISTON APG3535-E-03-JD JF168-E-03 PISTON APG3535-E-04-JD JF168-E-04 CONNECTING APG3535-E-05-JD APG3535-E-06-JD JF168-E-05 JF168-E-06 CONNECTION ROD BOLT PISTON PIN CLIP (18mm) 32 PIN ROD ASSY.
APA Parts No. APG3535-F-01-JD APG3535-F-02-JD Parts No. JF200-F-01 JF200-F-02 CAM S HAFT ASSY. APG3535-F-03-JD JF168-F-03 ROCKER APG3535-F-04-JD JF200-F-04 VALVE LIFTER APG3535-F-05-JD JF168-F-05 ADJUSTING APG3535-F-06-JD APG3535-F-07-JD JF168-F-06 JF168-F-07 WEIGHT APG3535-F-08-JD JF168-F-08 EX. VALVE APG3535-F-09-JD JF168-F-09 VALVE SPRING APG3535-F-10-JD JF168-F-10 IN. VALVE SPRING APG3535-F-11-JD APG3535-F-12-JD JF168-F-11 JF168-F-12 EX.
35 Propane Generator 13 APA Parts No, Parts No, APG3535-G-01-JD JF168-G-01 Description RECOIL STARTER ASSY.
I 2 APA Parts No. APG3535-H-01-JD Parts No.
35 Propane Generator 3 5 APA Parts No. Parts No.
APA Parts No. Parts No. Description APG3535-J-01-JD APG3535-J-02-JD JF168-L-01 JF168-L-02 OUTER FILTER AIR CLEANER PRINCIPAL APG3535-J-03-JD JF168-L-03 AIR CLEANER CASE COMP.
35 Propane Generator APA Parts No. Parts No.
t APA Parts No. APG3535-L-01-JD Parts No. JF168-O-01A Description FLYWHEEL APG3535-L-02-JD JF168-O-02 COOLING APG3535-L-03-JD APG3535-L-04-JD JF200-O-03 JF168-O-04 STARTER PULLEY FLYWHEEL NUT APG3535-L-05-JD JF168-O-05 IGNITION APG3535-L-06-JD JF168-O-06 FLANGE 39 COMP. FAN COIL ASSY.
3500W Propane Generator ! APA Parts No. Parts No. APG3535-M-01-JD JF168-P-18 APG3535-M-02-JD JF168-P-06 APG3535-M-03-JD APG3535-M-04-JD JF168-P-19 Description FLANGE BOLT (M6x12) GOVERNOR SPRING FLANGE BOLT (M6) CONTROLARM APG3535-M-05-JD JF168-P-04 JF168-P-25 APG3535-M-06-JD JF168-P-07 FLANGE NUT (M6) THROTTLE RETURN APG3535-M-07-JD JF168-P-05 GOVERNOR APG3535-M-08-JD JF168-P-08 CONTROLASSY.
6 7 9 APA Parts No. Parts No. Description APG3535-N-01-JD APG3535-N-02-JD JF200 LPG-I-04 JD3500LPG-B-01 MAGNETIC APG3535-N-03-JD JD6500BST-E-04 ENGINE SWITCH ASSY. VOLTMETER ASSY.
35 Propane Generator 5 2 _" APA Parts No.
t!16 APA Parts No. Parts No. Description APG3535-P-01-JD JD3500LPG-D-01 STATOR COVER APG3535-P-02-JD JD3500LPG-D-02 STATOR ASSY. APG3535-P-03-JD APG3535-P-04-JD JD3000-C-03 JD3000-C-04 COOLING FAN BRUSH ASSY.
