Item No. APG3535CN Owner’s Manual 3500 WATT PROPANE GENERATOR Please read and save these instructions. HAVE QUESTIONS OR NEED SERVICE DO NOT RETURN TO STORE! PLEASE CALL TOLL FREE: 866-882-8088 www.allpoweramerica.
3500W Propane Generator Topic Page Limited Warranty 3 Safety Guidelines 5 General Precautions 6 Battery 15 Assembly 16 Operation 17 Inspection, Cleaning and Maintenance 23 Installation 24 Compliance 26 Speci fications 27 Parts Listing 28 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY.
Owner’s Manual Limited Warranty All-Power warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
3500W Propane Generator Limited Warranty (cont’d) THIS WARRANTY DOES NOT COVER: • Merchandise sold as reconditioned, used as rental equipment or floor display models. • Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use.
Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use.
3500W Propane Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON. Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area.
Owner’s Manual General Precautions (cont’d) Fuel and Oil (cont’d) • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. • Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. • Do not refill the fuel tank while the engine is running or while the engine is still hot.
3500W Propane Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. • The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
3500W Propane Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. • Do not overreach. Keep proper footing and balance at all times. • Use safety equipment. Always wear eye protection.
Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All-Power immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual.
3500W Propane Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 105 lbs (approx). Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs.
Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly. • Keep access doors on enclosures closed and locked when access is not required.
3500W Propane Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) 0 ft.- 50 ft. 0-5 5.1 - 8 16 16 Cord Lengths 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft. AWG 16 AWG 14 AWG 12 AWG 10 AWG 12 AWG - 8.1 - 12 14 AWG 12.
Owner’s Manual Battery This product does not need a battery.
3500W Propane Generator Assembly Propane hose connection: Propane Tank (NOTE: This is your common propane BBQ Tank Propane Intake Valve Generators Connect the propane hose to the propane tank and tighten. Generator Propane Hose.
Owner’s Manual Operation Purge button Control Panel Oil Fill Intake Valve Pull Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK.
3500W Propane Generator Operation (cont’d) Starting Instructions 1 2 Move the choke lever to the "START" position Connect the propane hose from the generator to the tank. 3 4 Turn the valve on the propane tank all the way open.
Owner’s Manual Operation (cont’d) Starting Instructions 5 and Recoil Start:Turn the engine switch to the “RUN” position.Pull the recoil starter to grip lightly until feel resistance,then pull briskly.Retrrn the starter grip gently.
3500W Propane Generator Operation (cont’d) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120V AC @ 23 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12VDC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
3500W Propane Generator Operation (cont’d) Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. • Before each use, inspect the generator.
3500W Propane Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPERATE GENERATOR. Electrical and other permits may be required for the installation of emergency power systems.
Owner’s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
3500W Propane Generator Compliance UNITED STATES ENVIRONMENTAL PROTECTION AGENCY, WASHINGTON, DC 20460 2009 Model Year Certifcate of Conformity • Manufacturer: Jiangsu Jiandong Group Co. Ltd. • Certificate Number: JDG-NRSI-09-07 • Effective Date: 1/6/2009 • Date Issued: 1/6/2009 Merrylin Zaw-Mon, Director, Compliance and Innovation Strategies Division, Office of Transportation and Air Quality. Pursuant to Section 213 of Clean Air Act (42 U.S.C.
Owner’s Manual Specifications Type:JD3000LPG/CETL Approved AC electrical Current Output 120V/240V AC @ 23/11.5A 60Hz Continuous/rated Wattage 2,800 Peak Wattage 3,500 Outlet 2 120V AC, 2 spring grounded One 120/240V AC twist-lock outlet DC electrical 12V 8.3 A Horsepower 6.5 Gasoline engine Type 4-cycle OHV air-cooled recoil start Displacement 196cc Oil capacity 0.63 quart (0.6 liter) EPA approved yes Fuel Type Propane Fuel Capacity Running time 10 hrs (approx.) on 5 gal.
Owner’s Manual APA Parts No. Parts No. Description APG3535-B-01-JD JF200-B-01 CRANK CASE APG3535-B-02-JD JF168-B-02 OIL LEVEL SWITCH ASSY. APG3535-B-03-JD JF168-B-03 GOVERNOR GEAR ASSY.
íëððÉ Ð®±°¿²» Ù»²»®¿¬±® APA Parts No. APG3535-E-01-JD APG3535-E-02-JD APG3535-E-03-JD APG3535-E-04-JD APG3535-E-05-JD APG3535-E-06-JD Parts No. JF168-E-01 JF200-E-02 JF168-E-03 JF168-E-04 JF168-E-05 JF168-E-06 Description PISTON RING SET PISTON PISTON PIN CONNECTING ROD ASSY.
3500W Propane Generator APA Parts No. APG3535-G-01-JD APG3535-G-02-JD APG3535-G-03-JD APG3535-G-04-JD APG3535-G-05-JD APG3535-G-06-JD APG3535-G-07-JD APG3535-G-08-JD APG3535-G-09-JD APG3535-G-10-JD APG3535-G-11-JD APG3535-G-12-JD APG3535-G-13-JD Parts No. JF168-G-01 JF168-G-02 JF168-G-03 JF168-G-04 JF168-G-05 JF168-G-06 JF168-G-07 JF168-G-08 JF168-G-09 JF168-G-10 JF168-G-11 JF168-G-12 JF200-G-13 Description RECOIL STARTER ASSY.
Owner’s Manual APA Parts No. APG3535-L-01-JD APG3535-L-02-JD APG3535-L-03-JD APG3535-L-04-JD APG3535-L-05-JD APG3535-L-06-JD Parts No. JF168-O-01A JF168-O-02 JF200-O-03 JF168-O-04 JF168-O-05 JF168-O-06 Description FLYWHEEL COMP. COOLING FAN STARTER PULLEY FLYWHEEL NUT IGNITION COIL ASSY.
3500W Propane Generator 8 7 12 1 11 2 3 4 5 6 9 10 APA Part No. Description Part. No APG3535CN-N-01-JD PILOT LAMP JD3500LPGCSA-B-01 APG3535CN-N-02-JD ENGINE SWITCH ASSY.
3500W Propane Generator APA Parts No. APG3535-O-01-JD APG3535-O-02-JD APG3535-O-03-JD APG3535-O-04-JD APG3535-O-05-JD APG3535-O-06-JD APG3535-O-07-JD APG3535-O-08-JD Parts No. JD3500LPG-C-01 JD3000-B-02 JD3000-B-03 JD3500LPG-C-02 JD3500LPG-C-03 JD3500LPG-C-04 JD3500LPG-C-05 JD3500LPG-C-06 ìî Description FRAME COMP.
Automatic Voltage Regulator Assy