Water Pump OWNER’S MANUAL | MANUAL DEL USUARIO | MANUEL DU PROPRIÉTAIRE MODEL NO.
ALL POWER WP300 WATER PUMP Congratulations on your purchase of an All Power™ WP300 Water Pump! Thank you for purchasing a All Power™ Water Pump. We want to help you to get the best results from your new engine and to operate it safely. This ‘Owner’s Manual’ will provide you with a good basic understanding of the operation and maintenance of this machine. Every effort has been made to ensure the accuracy and completeness of the information in this package.
OWNER’S MANUAL | CONTENTS Oil Change........................................................ 16 - 17 SPECIFICATIONS..........................................................4 Air Cleaner Service................................................... 17 SAFETY INFORMATION...............................................5 Sediment Cup Cleaning........................................... 18 COMPONENT & CONTROL LOCATIONS.....................6 Spark Plug Service.............................................
SPECIFICATIONS | OWNER’S MANUAL Pump Gasoline Engine Fuel Weight Inlet Diameter 3 inch, 80mm Outlet Diameter 3 inch, 80mm Pump Lift 92 ft, 28m Suction Height 26 ft, 8m Flow Rate 264 Gal/mlm, 1000Lmlm Pressure (Maximum) 43.5 PSI Horse Power 7.0 Type 4 stroke, OHV, air-cooled, recoil start Displacement 208cc Oil capacity 0.63 quart (0.6L) CARB/EPS approved Yes Type Unleaded Gasoline Capacity 0.95 Gallon (3.6 Liter) Running Time 2.
OWNER’S MANUAL | SAFETY INFORMATION IMPORTANT SAFETY INFORMATION Most accidents with engines can be prevented if you follow all instructions in this manual and on the engine. Some of the most common hazards are discussed below, along with the best way to protect yourself and others. • WARNING The warning, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur.
COMPONENT & CONTROL LOCATIONS | OWNER’S MANUAL THROTTLE MUFFLER PRIMING WATER FILLING CAP DISCHARGE PORT FUEL TANK CAP CHOKE LEVER STARTER GRIP AIR CLEANER ENGINE SWITCH OIL FILL CAP/ DIPSTICK INTAKE PORT WATER PUMP DRAIN PLUG 6 | ALL POWER™ WP300 WATER PUMP STRAINER www.allpoweramerica.
OWNER’S MANUAL | BEFORE OPERATION IS YOUR PUMP READY TO GO? Check the General Condition of the Pump For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the engine to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the pump. 1. Look around and underneath the pump for signs of oil or gasoline leaks. WARNING 4.
OPERATION | OWNER’S MANUAL Before operating the engine for the first time, please review the IMPORTANT SAFETY INFORMATION and BEFORE OPERATION. Pump only water that is not intended for human consumption. Pumping flammable liquids, such as gasoline or fuel oils, can result in a fire or explosion, causing serious injury. Pumping sea water, beverages, acids, chemical solutions or any other liquid that promotes corrosion, can damage the pump.
OWNER’S MANUAL | OPERATION DISCHARGE HOSE INSTALLATION PRIMING THE PUMP STARTING THE ENGINE Use the commercially available hose and hose connector with the hose clamp provided with the pump. Before starting the engine, remove the filler cap from the pump chamber and completely fill the pump chamber with water. Reinstall the filler cap and tighten it securely. 1. Prime the pump. It is best to use a short, large-diameter hose, because that will reduce fluid friction and improve pump output.
OPERATION | OWNER’S MANUAL STARTING THE ENGINE (cont’d) 4. Move the throttle lever away from the The engine switch enables and disables the SLOW position, about 1/3 of the way ignition system. toward the FAST position. The engine switch must be in the ON position for the engine to run. Turing the engine switch to the OFF position stops the engine. 6. Operate the RECOIL STARTER: 3. To start a cold engine, move the choke lever to the CLOSED position.
OWNER’S MANUAL | OPERATION 7. 11 If the choke lever has been moved to the 2. Moving the throttle lever in the directions CLOSED position to start the engine, shown makes the engine run faster or gradually move it to the OPEN position as slower. the engine warms up. 3. After starting the engine, move the throttle lever to the FAST position and check pump output. 4. Pump output is controlled by adjusting engine speed.
OPERATION/MAINTENANCE | OWNER’S MANUAL SERVICING YOUR PUMP THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical and trouble-free operation. It will also help reduce air pollution. WARNING Improperly maintaining this pump or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. 3. Turn the fuel valve lever to the OFF position.
OWNER’S MANUAL | MAINTENANCE 13 SAFETY PRECAUTIONS (cont’d) - Carbon monoxide poisoning from Engine exhaust Be sure there is adequate ventilation whenever you operate the engine. - Burns From Hot Parts Let the engine and exhaust system cool before touching. - Injury from moving parts. Do not run the engine unless instructed to do so. • Read the instructions before you begin and make sure you have the tools and skills required.
MAINTENANCE | OWNER’S MANUAL PERIODIC MAINTENANCE Safety is an obligation of the owner. Regular maintenance is very important to ensure the best performance and longevity of the your generator. Please see the Table below for recommended maintenance. Item: Perform at every indicated month or operating hour interval, whichever comes first.
OWNER’S MANUAL | MAINTENANCE REFUELING With the engine stopped and on a level surface, remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine and keep heat, sparks and flame away • Handle fuel only outdoors • Wipe up spills immediately avoid spilling fuel. Do not fill the fuel tank completely.
MAINTENANCE | OWNER’S MANUAL OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use. Other viscosities show in the chart may be used when the average temperature in your area is within the recommended range. The SAE oil viscosity and service classification are in the API label on the oil container. The manufacture recommends that you use API SERVICE category SJ or SL oil.
OWNER’S MANUAL | MAINTENANCE OIL CHANGE (Cont’d) 3. With the engine in a level position, fill with the recommended oil to the upper limit mark on the oil level dipstick. NOTE: Running the engine with a low oil level can cause engine damage. The oil senor will automatically stop the engine before the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, fill to the upper limit and check the oil level regularly. 4.
MAINTENANCE | OWNER’S MANUAL SEDIMENT CUP CLEANING 1. More the fuel valve to the OFF position, then remove the fuel sediment cup and O-ring. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine and keep hear, sparks and flames away. • Handle fuel only outdoors. • Wipe up spills immediately. 3. Place the O-ring in the fuel valve, and install the sediment cup. Tighten the sediment cup securely. SPARK PLUG SERVICE (cont’d) 4.
OWNER’S MANUAL | MAINTENANCE SPARK PLUG SERVICE (cont’d) 7. Attach the spark plug cap. 6. After the spark plug seats, tighten with a 13/16” spark plug wrench to compress the sealing washer. IDLE SPEED ADJUSTMENT If re-installing the used spark plug, tighten 1/8 - 1/4 turn after the spark plug seats. If installing a new spark plug, tighten 1/2 turn after the spark plug seats. 0.028-0.031 in (0.70-0.80 mm) 1. Start the engine outdoors and allow it to warm up to operating temperature. 2.
STORAGE | OWNER’S MANUAL STORING THE PUMP (cont’d) NOTE: Water contacting a hot engine can cause damage. If the engine has been running, allow it to cool for at least half an hour before washing. any damaged paint. Coat areas what may rust with a light film of oil. Lubricate controls with a silicone spray lubricant. The warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation. 3. Wipe dry all accessible surfaces. 4.
OWNER’S MANUAL | STORAGE Adding a Fuel Stabilizer To Extend Fuel Storage Life (cont’d) 2. After adding a fuel stabilizer, run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor. NOTE: Dry operation will damage the pump seal. Be sure the pump chamber is filled with water before starting the engine. 3. Stop the engine, and move the fuel valve to the OFF position. Draining The Fuel Tank and Carburetor 1.
STORAGE | OWNER’S MANUAL Storage Precautions If your pump will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace ,water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.
OWNER’S MANUAL | TROUBLESHOOTING 23 TROUBLESHOOTING GUIDE The following troubleshooting guide is recommended for basic or common problems; if there’s an issue with the generator that is not listed, please call 1-888-896-6881. Problem Engine will not start or starts and runs rough. Engine Lacks Power Probable Cause Solution 1. Fuel valve OFF 1. Move fuel valve lever to ON 2. Choke OPEN 2. Move choke lever to CLOSED unless engine is warm. 3. Engine switch OFF. 3. Turn engine switch to ON. 4.
TROUBLESHOOTING | OWNER’S MANUAL TROUBLESHOOTING GUIDE The following troubleshooting guide is recommended for basic or common problems; if there’s an issue with the generator that is not listed, please call 1-888-896-6881. Problem No Pump Output Low Pump Output Probable Cause Solution 1. Pump not primed. 1. Prime pump. 2. Hose collapsed, cut or punctured. 2. Replace suction hose. 3. Strainer not completely underwater. 3. Sink the strainer and the end of a suction hose completely underwater.
OWNER’S MANUAL | HELPFUL TIPS & SUGGESTIONS CARBURETOR MODIFICATION FOR HIGH ALTITUDE OPERATION At high altitude, the standard carburetor airfuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from when the engine was certified, for extended periods of time, may increase emissions.
PARTS | OWNER’S MANUAL CYLINDER HEAD A APA # DESCRIPTION PART # W300-A-01-JD CYLINDER HEAD COMP JF200-A-01 W300-A-02-JD EX VALVE GUIDE JF168-A-02 W300-A-03-JD IN VALVE GUIDE JF168-A-03 W300-A-04-JD VALVE GUIDE CLIP JF168-A-04 W300-A-05-JD CYLINDER HEAD SEALING PAD JF200-A-05 W300-A-06-JD HEAD COVER COMP JF168-A-06 W300-A-07-JD HEAD COVER PACKING JF168-A-07 W300-A-08-JD TUBE JF168-A-08B W300-A-09-JD HEAD COVER COMP BOLT (MX12) JF168-A-09 26 | ALL POWER™ WP300 WATER PUMP W300-A-10-
OWNER’S MANUAL | PARTS CRANK CASE B 27 APA PART # DESCRIPTION PART # W300-B-01-JD CRANKCASE JF200-B-01 W300-B-02-JD OIL LEVEL SWITCH ASSY JF168-B-02 W300-B-03-JD GOVERNOR GEAR ASSY JF168-B-03 W300-B-04-JD SLIDER SHAFT JF168-B-04 W300-B-05-JD GOVERNOR ARM SHAFT JF168-B-05 W300-B-06-JD LOCK PIN (8MM) JF168-B-06 W300-B-07-JD WASHER JF168-B-07 W300-B-08-JD DRAIN PLUG BOLT JF168-B-08 W300-B-09-JD SLIDER/THRUST WASHER JF168-B-09 W300-B-10-JD DRAIN PLUG WASHER (10.
PARTS | OWNER’S MANUAL CRANKSHAFT/PISTON C APA PART # DESCRIPTION PART # W300-C-01-JD CRANKCASE COVER JF168-C-01B W300-C-02-JD CRANKCASE COVER PAD JF168-C-02 28 | ALL POWER™ WP300 WATER PUMP W300-C-03-JD OIL SCALE JF168-C-03 W300-C-04-JD OIL SCALE SEAL JF168-C-04 W300-C-05-JD OIL SEAL (25X41.25X8) JF168-C-05 W300-C-06-JD DOWEL PIN (8X14) JF168-C-06 W300-C-07-JD FLANGE BOLT (M8X28) JF168-C-07 W300-C-08-JD BALL BEARING (6205) JF168-C-08 www.allpoweramerica.
OWNER’S MANUAL | PARTS CRANKSHAFT SYSTEM ASSY D APA PART # DESCRIPTION 29 PART # W300-D-01-JD CRANKSHAFT COMP JF200-D-01 W300-D-02-JD SEMICIRCLE KEY JF168-D-02 ALL POWER™ WP300 WATER PUMP | 29
PARTS | OWNER’S MANUAL PISTON AND CONNECTING ROD SYSTEM ASSY 30 | ALL POWER™ WP300 WATER PUMP E APA PART # DESCRIPTION PART # W300-E-01-JD COMPRESSION RING A JF200-E-01 W300-E-02-JD COMPRESSION RING B JF200-E-02 W300-E-03-JD OIL RING A JF200-E-03 W300-E-04-JD OIL RING B JF200-E-04 W300-E-05-JD PISTON PIN CLIP JF200-E-05 W300-E-06-JD PISTON JF200-E-05 W300-E-07-JD PISTON PIN JF200-E-06 W300-E-08-JD CONNECTING ROD JF200-E-07 W300-E-09-JD CONNECTING COVER JF200-E-08 W300-E
OWNER’S MANUAL | PARTS RECOIL STARTER SYSTEM ASSY F 31 APA PART # DESCRIPTION PART # W300-F-01-JD PIVOT ADJUSTING NUT JF168-F-01 W300-F-02-JD ROCKER ARM PIVOT JF168-F-02 W300-F-03-JD ROCKER ARM JF168-F-03 W300-F-04-JD PIVOT BOLT (M8) JF168-F-04 W300-F-05-JD PUSH ROD GUIDE PLATE JF168-F-05 W300-F-06-JD ROD PUSH JF168-F-06 W300-F-07-JD VALVE LIFTER JF168-F-07 W300-F-08-JD CAMSHAFT JF168-F-08 W300-F-09-JD VALVE ROTATOR JF168-F-09 W300-F-10-JD EX VALVE SPRING RETAINER JF168-F-
PARTS | OWNER’S MANUAL RECOIL STARTER SYSTEM ASSY 32 | ALL POWER™ WP300 WATER PUMP G APA PART # DESCRIPTION PART # W300-G-01-JD RECOIL STARTER ASSY JF168-G-01 W300-G-02-JD SETTING SCREW JF168-G-02 W300-G-03-JD SPRING RETAINER JF168-G-03 W300-G-04-JD PLATEN SPRING JF168-G-04 W300-G-05-JD STARTER RATCHET JF168-G-05 W300-G-06-JD RETURN SPRING JF168-G-06 W300-G-07-JD RECOIL STARTER REEL JF168-G-07 W300-G-08-JD RECOIL STARTER SPRING JF168-G-08 W300-G-09-JD RECOIL STARTER CASE
OWNER’S MANUAL | PARTS FAN COVER SYSTEM ASSY H APA PART # DESCRIPTION PART # W300-H-01-JD FAN COVER COMP JF168-H-01 W300-H-02-JD FLYWHEEL SIDE PLATE JF168-H-02 W300-H-03-JD SHROUD JF168-H-03 W300-H-04-JD AIR CLEANER SUPPORT JF168-H-04 W300-H-05-JD FLANGE BOLT (M6X12) JF168-H-05 W300-H-06-JD FLANGE BOLT (M6X12) JF168-H-06 33 ALL POWER™ WP300 WATER PUMP | 33
PARTS | OWNER’S MANUAL CARBURETOR SYSTEM ASSY I APA # DESCRIPTION PART # W300-I-01-JD CARBURETOR ASSY JF200-I-01B W300-I-02-JD CARBURETOR PAPER GASKET JF168-I-02 W300-I-03-JD CARBURETOR INSULATING PLATE JF200-I-03B W300-I-04-JD INTAKE PIPE GASKET 34 | ALL POWER™ WP300 WATER PUMP JF168-I-04 www.allpoweramerica.
OWNER’S MANUAL | PARTS FLYWHEEL SYSTEM ASSY J APA PART # DESCRIPTION PART # W300-J-01-JD FLYWHEEL JF168-J-01 W300-J-02-JD FLANGE BOLT (M6X25) JF168-J-02 W300-J-03-JD COOLING FAN JF168-J-03 W300-J-04-JD STARTER PULLEY JF168-J-04 W300-J-05-JD FLYWHEEL NUT (M16) JF168-J-05 W300-J-06-JD STOP SWITCH CORD JF168-J-06 W300-J-07-JD IGNITION COIL ASSY JF168-J-07 W300-J-08-JD SPARK PLUG CAP ASSY JF168-J-08 35 ALL POWER™ WP300 WATER PUMP | 35
PARTS | OWNER’S MANUAL CONTROL SYSTEM ASSY 36 | ALL POWER™ WP300 WATER PUMP K APA # DESCRIPTION PART # W300-M-01-JD CONTROL ASSY JF168-M-01A W300-M-02-JD CONTROL BASE COMP JF168-M-02A W300-M-03-JD CONTROL ADJUSTING SPRING JF168-M-03 W300-M-04-JD PAN SCREW (M5X34) JF168-M-04 W300-M-05-JD FLANGE BOLT (M6X14) JF168-M-05 W300-M-06-JD GOVERNOR SPRING JF168-M-06 W300-M-07-JD THROTTLE RETURN SPRING JF168-M-07 W300-M-08-JD GOVERNOR ROD JF168-M-08 W300-M-09-JD FLANGE NUT (M6) JF16
OWNER’S MANUAL | PARTS FUEL TANK L 37 APA PART # DESCRIPTION PART # W300-0-01-JD AIR CLEANER COVER COMP JD3000-C-01 W300-L-02-JD AIR CLEANER ELEMENT JD3000-C-02 W300-L-03-JD FLANGE NUT (M5) JD3000-C-03 W300-L-04-JD AIR CLEANER SEPARATOR JD3000-C-04 W300-L-05-JD AIR CLEANER SEAL JD3000-C-05 W300-L-06-JD AIR CLEANER CASE COMP JD3000-C-06 W300-L-07-JD GASKET JD3000-C-07 ALL POWER™ WP300 WATER PUMP | 37
PARTS | OWNER’S MANUAL FUEL TANK SYSTEM ASSY M APA PART # DESCRIPTION PART # W300-M-01-JD FUEL TANK ASSY JF168-L-P-01 W300-M-02-JD FLANGE BOLT (M8X25) JF168-L-P-02 W300-M-03-JD SUPPORTER RUBBER JF168-L-P-03 W300-M-04-JD TUBE CLIP JF168-L-P-04 W300-M-05-JD FUEL TUBE JF168-L-P-05 W300-M-06-JD O-RING (14MM) JF168-L-P-06 W300-M-07-JD FUEL TANK JOINT JF168-L-P-07 W300-M-08-JD FLANGE NUT (M6) JF168-L-P-08 W300-M-09-JD FUEL FILTER JF168-L-P-09 W300-M-10-JD FUEL FILLER CAP PACKING JF168-
OWNER’S MANUAL | PARTS FRAME COMP ASSY N APA PART # DESCRIPTION 39 PART # W300-N-01-JD FRAME COMP WP30-M-01 W300-N-02-JD FLANGE NUT (M8) WP30-M-02 W300-N-03-JD FLANGE BOLT (M8X58) WP30-M-03 ALL POWER™ WP300 WATER PUMP | 39
WATER PUMP O APA PART # DESCRIPTION APA PART # DESCRIPTION PART # W300-O-06-JD WATER PUMP IMPELLER WP30-S-06 W300-O-07-JD VOLUTE CASING WP30-S-07 W300-O-08-JD RUBBER PACKING RING WP30-S-08 W300-O-09-JD HOUSING OF PUMP WP30-R-09 W300-O-10-JD RUBBER PAD WP30-R-10 W300-O-11-JD RUBBER PACKING WP30-R-11 W300-O-12-JD PIPE JOINT WP30-R-12 W300-O-13-JD JOINT GRIP WP30-R-13 W300-O-14-JD DISCHARGE FLANGE WP30-R-14 W300-O-15-JD PLUG PACKING WP30-R-15 W300-O-16-JD PLUG WP30-R-16
OWNER’S MANUAL | PARTS WHEEL AND HAND ASSY P 41 APA PART # DESCRIPTION PART # W300-P-01-JD COTTER PIN WP30-C-01 W300-P-02-JD SHAFT WP30-C-02 W300-P-03-JD PLAIN WASHER WP30-C-03 W300-P-04-JD PLASTIC WASHER WP30-C-04 W300-P-05-JD WHEEL WP30-C-05 W300-P-06-JD HANDLE WP30-C-06 W300-P-07-JD HANDLE PIN WP30-C-07 W300-P-08-JD FLANGE NUT (M6) WP30-C-08 ALL POWER™ WP300 WATER PUMP | 41
CONSUMER INFORMATION | OWNER’S MANUAL CONSUMER INFORMATION MODEL NO. SERIAL NO. DATE OF PURCHASE Record your engine’s model number, serial number, date of purchase and place of purchase in the spaces provided. Have this information available when ordering parts and when making technical or warranty inquiries. Note: It is recommended that you place the completed sticker on the unit itself where it can be seen (e.g., gas tank.
OWNER’S MANUAL | WARRANTY 43 LIMITED WARRANTY All Power warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
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